C-2150007 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2150007 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

◁

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2013

DESCRIPTION

2- 2150007 -1

FINE CRIMP HEIGHT ADJUST

2- 2150007 -2

FINE CRIMP HEIGHT ADJUST

2- 2150007 -5

FINE CRIMP HEIGHT ADJUST

2- 2150007 -7

FINE CRIMP HEIGHT ADJUST

7- 2150007 -7

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

2119792-2

2119641-2

1901697-1

8- 2150007 -5

8- 2150007 -4

2063961-1

5-18022-5

2119653-2

1901697-1

8- 2150007 -5

8- 2150007 -4

2063961-1

5-18022-5

2119653-2

2119792-2

2119641-2

2063440-1

2168400-7 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.29 mm [.090]

INSUL 3.56 mm [.140]

APPLICATOR INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: .187 SERIES FASTON RECEPTACLE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

3.71-4.47 mm [.146-.176 IN]

TERMINAL

APPLICATION

SPECIFICATION

(A)114-2036

(B)114-2065

n 2.29-3.30 mm [.090-.130 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 42452-1

C1__DWG_PN_1_1

(A) 60196-1

C1__DWG_PN_2_1

(A) 61939-1

C1__DWG_PN_3_1

(A) 63751-1

C1__DWG_PN_4_1

(A) 42452-2

C1__DWG_PN_1_2

(A) 60196-2

C1__DWG_PN_2_2

(A) 62137-1

C1__DWG_PN_3_2

(A) 63654-1

C1__DWG_PN_4_2

(A) 42452-5

C1__DWG_PN_1_3

(A) 60196-5

C1__DWG_PN_2_3

(A) 62137-2

C1__DWG_PN_3_3

(A) 63850-1

C1__DWG_PN_4_3

(A) 1742841-1

C1__DWG_PN_1_4

(A) 60196-8

C1__DWG_PN_2_4

(A) 62865-1

C1__DWG_PN_3_4

(A) 63959-1

C1__DWG_PN_4_4

(A) 1742883-1

C1__DWG_PN_1_5

(A) 60214-1

C1__DWG_PN_2_5

(A) 63475-1

C1__DWG_PN_3_5

(A) 63970-1

C1__DWG_PN_4_5

(A) 42453-2

C1__DWG_PN_1_6

(A) 60214-2

C1__DWG_PN_2_6

(A) 63475-2

C1__DWG_PN_3_6

(A) 150666-1

C1__DWG_PN_4_6

(A) 42617-1

C1__DWG_PN_1_7

(A) 60214-3

C1__DWG_PN_2_7

(A) 63477-1

C1__DWG_PN_3_7

(A) 1-150681-1

C1__DWG_PN_4_7

(A) 42617-2

C1__DWG_PN_1_8

(A) 60621-1

C1__DWG_PN_2_8

(A) 63477-2

C1__DWG_PN_3_8

(A) 151322-1

C1__DWG_PN_4_8

(A) 42617-7

C1__DWG_PN_1_9

(A) 61084-1

C1__DWG_PN_2_9

(A) 63477-6

C1__DWG_PN_3_9

(A) 151923-1

C1__DWG_PN_4_9

(A) 42801-1

C1__DWG_PN_1_10

(A) 61758-1

C1__DWG_PN_2_10

(A) 154936-1

C1__DWG_PN_3_10

(A) 152357-1

C1__DWG_PN_4_10

(A) 42801-2

C1__DWG_PN_1_11

(A) 61758-2

C1__DWG_PN_2_11

(A) 63556-2

C1__DWG_PN_3_11

(A) 154514-1

C1__DWG_PN_4_11

(A) 42801-5

C1__DWG_PN_1_12

(B) 61919-1

C1__DWG_PN_2_12

(A) 63608-2

C1__DWG_PN_3_12

(A) 63751-2

C1__DWG_PN_4_12

WIRE

SIZE

1.50mm2

16 AWG

1.25mm2

1.00mm2

18 AWG

0.75mm2

20 AWG

0.50mm2

CRIMP HEIGHT

mm [INCH]

1.60+/-0.05 [.063+/-.002] W1__DWG_WGAUGE_1

1.52+/-0.05 [.060+/-.002] W1__DWG_WGAUGE_2

1.50+/-0.05 [.059+/-.002] W1__DWG_WGAUGE_3

1.42+/-0.05 [.056+/-.002] W1__DWG_WGAUGE_4

1.35+/-0.05 [.053+/-.002] W1__DWG_WGAUGE_5

1.32+/-0.05 [.052+/-.002] W1__DWG_WGAUGE_6

1.24+/-0.05 [.049+/-.002] W1__DWG_WGAUGE_7

1.22+/-0.05 [.048+/-.002] W1__DWG_WGAUGE_8

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

2.6

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

3.2

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

3.4

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

4.0

W1__DWG_CRIMP_HT_5

5.0

W1__DWG_CRIMP_HT_6

5.3

W1__DWG_CRIMP_HT_7

6.1

W1__DWG_CRIMP_HT_8

6.3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2150007 -4

2150007 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139

& 153.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

12 INSULATION RANGE FOR TERMINAL 62137 ONLY IS 1.52-2.79 mm [.060-.110 IN]

13 WITH THE EXCEPTION OF TERMINAL 62137, THE MIN INSULATION DIAMETER THAT

CAN BE APPLIED SUCCESSFULLY IS 1.70 mm [.067 IN]

AMP 4805 REV 31MAR2000

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: .187 SERIES FASTON RECEPTACLE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

3.71-4.47 mm [.146-.176 IN]

TERMINAL

APPLICATION

SPECIFICATION

n 2.29-3.30 mm [.090-.130 IN]

TERMINALS APPLIED

TE TERMINAL

C2__DWG_PN_1_0

TE TERMINAL

C2__DWG_PN_2_0

TE TERMINAL

C2__DWG_PN_3_0

TE TERMINAL

C2__DWG_PN_4_0

170037-1

170037-2

170037-3

170037-4

170037-5

170037-6

170037-9

WIRE

SIZE

1.25mm2

0.75mm2

0.50mm2

CRIMP HEIGHT

mm [INCH]

1.42+/-0.05 [.056+/-.002] W2__DWG_WGAUGE_1

1.24+/-0.05 [.049+/-.002] W2__DWG_WGAUGE_2

1.14+/-0.05 [.045+/-.002] W2__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W2__DWG_CRIMP_HT_1

4.0

W1__FA_SETTING_1

W2__DWG_CRIMP_HT_2

6.1

W1__FA_SETTING_2

W2__DWG_CRIMP_HT_3

7.3

W1__FA_SETTING_3

14 CERTAIN TERMINALS REQUIRE LUBRICATION REFER TO THE APPLICATOR INSTRUCTION

SHEET FOR MORE INFORMATION.

15 CUT TO LENGTH AT ASSEMBLY

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

- 1 1 1 11

2119782-1

FINE ADJUST HEAD ASM, PACIFIC STYLE

251

- - - 1 -1

2119640-1

PUSH ROD, AIR FEED

250

- - - 1 -1

2079988-1

BUSHING, LCH5-12, MISUMI

249

- 1 1 1 11

1-22279-3

SPRING, COMPRESSION

246

- 1 1 1 11

2119082-9

CAM, SNAIL, INSULATION ADJUSTMENT

244

- 1 1 1 11

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

6 - 1 1 1 11

2119083-1

RETAINER, INSULATION DIAL

242

- - 2 - -2

- - - - 11

2168400-7

2119580-1

SHCS, LOW HEAD, RoHS, M5 X 10

MECHANICAL FEED ASSEMBLY

240

239

- - - 1 -1

2063440-1

AIR FEED MODULE

238

- - 1 - -1

2119740-2

TAG,IDENTIFICATION

213

- 4 4 4 44

2079383-9

SCR, BHSC, RoHS (M6 X 20)

186

- - REF - - 1

1901697-1

FEED FINGER ASSEMBLY,EF

183

- - - 2 -2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - 1 -1

240638-1

SPRING, FEED FINGER

163

- 1 1 1 11

8-21084-1

O-RING, .801 ID, .070 DIA. MAT.

153

- - - 1 -1

2119641-2

FEED CAM, AIR FEED

152

- 1 1 1 11

2119798-2

DETENT PIN

145

- 1 1 1 11

2079383-8

SCR, BHSC, RoHS (M4 X 16)

144

- - - - 11

2119653-2

FEED CAM, POST FEED

142

- 1 1 1 11

2119655-6

APPLICATOR BASIC ASSEMBLY, EF

141

- 1 1 1 11

2119651-1

RAM, ASIAN STYLE, END FEED

140

- 1 1 1 11

2119092-2

BOLT, ADJUSTMENT

139

- - - 1 -1

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

4 - - REF - - 1

SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 - -1

1633743-1

SERVO FEED LATCH ASM

133

14 - REF REF REF REF 1

2119955-2

ASSY, LUBRICATOR, END FEED

- 1 1 1 11

455888-5

2119791-9

SPACER, CRIMPER

DEPRESSOR, WIRE

82 C

- 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 22

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 - 1 11

2119740-1

TAG,IDENTIFICATION

- 2 2 2 22

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

- 2 2 2 22

2168400-5

SHCS, LOW HEAD, RoHS, M4 X 20

- 1 1 1 11

2119793-1

LIMITER, ADJUSTMENT BOLT

6 - 3 3 3 33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- - - - 11

5-18022-5

SCR, HEX HD CAP, M4 X 6.0

- - - - 11

2063961-1

FEED FINGER

- 3 3 3 33

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

15 - 2 2 2 2 2 1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 10

- 2 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- - - 1 -1

2119792-2

PAWL, EF, AIR

- - - 1 23

18023-9

SCR, SKT HD CAP M4 X 6.0

- - - - 11

2119652-1

FEED CAM, PRE FEED

- 1 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 1 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 1 1 11

2119957-1

APPLICATOR SHIM PACK

- 1 1 1 11

- 7 7 7 77

2119644-1

1-18028-2

RAM WASHER, PRECISION

WASHER, FLAT, REG M4

38 B

- 2 2 2 22

2168083-9

SCR, SKT HD CAP, RoHS, M4 X 20

- 2 2 2 2 2 1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 10

- 1 1 1 11

240639-1

STRIPPER (MACHINING)

- 2 2 2 22

1320906-1

STUD, THREADED

- 1 1 1 1 1 1-1752371-2

PLATE, STRIP GUIDE

- 1 1 1 11

240825-1

PLATE, STRIP HOLD DOWN

- 2 2 2 22

2-22281-3

SPRING, COMPRESSION

- 1 1 1 11

1752373-4

DRAG

- 2 2 2 22

1901259-5

GUIDE, LOWER STRIP

- 1 1 1 11

6-240641-3

SPACER

1 - 1 1 1 11

240644-5

PLATE, REAR SHEAR

- - - - -1

1 - 1 1 1 11

4-690495-3

PLATE, FRONT SHEAR

1 1 1 1 1 11

1333217-6

ANVIL, EF .090

1 - 1 1 1 11

690474-8

BLADE, SLUG

- 1 1 1 11

4-240641-2

SPACER

- 1 1 1 11

238009-1

BLOCK, FL CRIMPER SPACER

1 1 1 1 1 1 1 2-1633961-3

CRIMPER, INSULATION F PREMIUM

- - - - -1

1 1 1 1 1 11

4-456406-7

CRIMPER, WIRE PREMIUM

-77 -27 -25 -22 -21

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

PART NO

DESCRIPTION

ITEM A

DWN

16NOV2011

B. WEAVER

CHK

16NOV2011

G. BAILEY

APVD

16NOV2011 NAME

G. BAILEY

PRODUCT SPEC

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150007

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

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