C-2150007 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2150007 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2013

DESCRIPTION

FEED TYPE

CONVERT TO

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

ECR-15-009075

ECR-16-003756

REVISIONS

DESCRIPTION

DATE

16JUN2015

11MAR2016

DWN

APVD

XZ UG

XZ LZ

PNEUMATIC FEED

2119950-1

2119792-2

2119641-1

2063440-1

2150007 -1

2150007 -2

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

2119951-1

2161326-1

2119949-1

2119951-1

1901697-1

2063961-1

1901697-1

8- 2150007 -5

8- 2150007 -4

5-18022-5

8- 2150007 -5

2119653-1

2168400-7 (QUANTITY 2)

- - - - 1 - 1 2119640-1

PUSH ROD, AIR FEED

- - - - 1 - 1 2079988-1

BUSHING, LCH5-12, MISUMI

- - - - 1 - 1 2119641-1

FEED CAM, AIR FEED

2168400-7 (QUANTITY 2)

- 1 - 1 1 1 1 2119798-1

DETENT PIN

250

249

248

247

SMART APPLICATOR

2161326-1

8- 2150007 -4

- 1 - 1 1 1 1 1-22279-3

SPRING, COMPRESSION

246

2150007 -5

FINE CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE 4

MECHANICAL FEED

PNEUMATIC FEED

2119949-1

2119950-1

2063961-1

2119792-2

5-18022-5

2119653-1

2119641-1

2063440-1

- - 1 - - -1

- 1 1 1 1 11

2119759-1

2119082-9

RAM, AMP STYLE, END FEED, NON-ADJUST

CAM, SNAIL, INSULATION ADJUSTMENT

245

244

2150007 -6

NON-CRIMP HEIGHT ADJUST

SERVO

4 LATCH PLATE 12

- 1 1 1 1 1 1 2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

6 - 1 1 1 1 1 1 2119083-1

RETAINER, INSULATION DIAL

242

2150007 -7

FINE CRIMP HEIGHT ADJUST

NONE

- - 2 2 - - 2 2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

240

- - - - - 1 1 2119580-1

MECHANICAL FEED ASSEMBLY

239

7- 2150007 -7

CRIMP TOOLING KIT

- - - - 1 - 1 2063440-1

AIR FEED MODULE

238

APPLICATOR DATA

- - 1 1 - - 1 2119740-2

TAG,IDENTIFICATION

213

CRIMP

SIZE

WIRE 2.29 mm [.090]

INSUL 3.56 mm [.140]

APPLICATOR INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

TE CRIMP SPECIFICATION

.187 SERIES FASTON RECEPTACLE

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

TE CRIMP SPECIFICATION

.187 SERIES FASTON RECEPTACLE

- - REF REF - - 1

- - - - 2 -2

- 1 1 1 1 11

- REF REF REF REF REF 1

- - - - 1 -1

4 - - REF REF - - 1

- - 1 1 - -1

1901697-1

21045-3

994969-1

994970-2

240638-1

3-23627-7

SEE NOTE 4

1633743-1

FEED FINGER ASSEMBLY,EF

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

183

172

166

164

163

137

135

133

WIRE STRIP LENGTH

3.71-4.47 mm [.146-.176 IN]

TERMINAL

APPLICATION

SPECIFICATION

(A)114-2036

(B)114-2065

TERMINALS APPLIED

INSULATION DIAMETER RANGE

n 2.29-3.30 mm [.090-.130 IN]

WIRE STRIP LENGTH

3.71-4.47 mm [.146-.176 IN]

TERMINAL

APPLICATION

SPECIFICATION

TERMINALS APPLIED

INSULATION DIAMETER RANGE

n 2.29-3.30 mm [.090-.130 IN]

15 - REF REF REF REF REF 1 2119955-2

ASSY, LUBRICATOR, END FEED

- 1 1 1 1 11

455888-5

SPACER, CRIMPER

- 1 1 1 1 1 1 2119791-9

DEPRESSOR, WIRE

- 1 1 1 1 1 1 2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 2 2 2 2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 - - 1 1 1 2119740-1

TAG,IDENTIFICATION

- 2 2 2 2 2 2 2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 42452-1

C1__DWG_PN_1_1

(A) 60196-1

C1__DWG_PN_2_1

(A) 61939-1

C1__DWG_PN_3_1

(A) 63751-1

C1__DWG_PN_4_1

(A) 42452-2

C1__DWG_PN_1_2

(A) 60196-2

C1__DWG_PN_2_2

(A) 62137-1

C1__DWG_PN_3_2

(A) 63654-1

C1__DWG_PN_4_2

(A) 42452-5

C1__DWG_PN_1_3

(A) 60196-5

C1__DWG_PN_2_3

(A) 62137-2

C1__DWG_PN_3_3

(A) 63850-1

C1__DWG_PN_4_3

TE TERMINAL

C2__DWG_PN_1_0

TE TERMINAL

C2__DWG_PN_2_0

TE TERMINAL

C2__DWG_PN_3_0

TE TERMINAL

C2__DWG_PN_4_0

170037-1

170037-2

170037-3

170037-4

170037-5

170037-6

170037-9

- 2 2 2 2 22

- 1 - 1 1 11

6 - 3 - 3 3 33

- 1 1 1 1 11

2168400-5

2119793-1

992763-5

2079383-4

SHCS, LOW HEAD, RoHS, M4 X 20

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

63 C

(A) 1742841-1

C1__DWG_PN_1_4

(A) 60196-8

C1__DWG_PN_2_4

(A) 62865-1

C1__DWG_PN_3_4

(A) 63959-1

C1__DWG_PN_4_4

- - - - - 1 1 5-18022-5

SCR, HEX HD CAP, M4 X 6.0

(A) 1742883-1

(A) 42453-2

(A) 42617-1

(A) 42617-2

(A) 42617-7

(A) 42801-1

(A) 42801-2

(A) 42801-5

WIRE

SIZE

C1__DWG_PN_1_5

(A) 60214-1

C1__DWG_PN_2_5

C1__DWG_PN_1_6

(A) 60214-2

C1__DWG_PN_2_6

C1__DWG_PN_1_7

(A) 60214-3

C1__DWG_PN_2_7

C1__DWG_PN_1_8

(A) 60621-1

C1__DWG_PN_2_8

C1__DWG_PN_1_9

(A) 61084-1

C1__DWG_PN_2_9

C1__DWG_PN_1_10

(A) 61758-1

C1__DWG_PN_2_10

C1__DWG_PN_1_11

(A) 61758-2

C1__DWG_PN_2_11

C1__DWG_PN_1_12

(B) 61919-1

C1__DWG_PN_2_12

CRIMP HEIGHT

mm [INCH]

(A) 63475-1

(A) 63475-2

(A) 63477-1

(A) 63477-2

(A) 63477-6

(A) 154936-1

(A) 63556-2

(A) 63608-2

C1__DWG_PN_3_5

(A) 63970-1

C1__DWG_PN_4_5

C1__DWG_PN_3_6

(A) 150666-1

C1__DWG_PN_4_6

C1__DWG_PN_3_7

(A) 1-150681-1

C1__DWG_PN_4_7

C1__DWG_PN_3_8

(A) 151322-1

C1__DWG_PN_4_8

C1__DWG_PN_3_9

(A) 151923-1

C1__DWG_PN_4_9

C1__DWG_PN_3_10

(A) 152357-1

C1__DWG_PN_4_10

C1__DWG_PN_3_11

(A) 154514-1

C1__DWG_PN_4_11

C1__DWG_PN_3_12

(A) 63751-2

C1__DWG_PN_4_12

CRIMP HEIGHT

REFERENCE SETTING

WIRE

SIZE

CRIMP HEIGHT

mm [INCH]

CRIMP HEIGHT

REFERENCE SETTING

- - - - - 1 1 2063961-1

FEED FINGER

- 3 3 3 3 3 3 2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

16 - 2 2 2 2 2 2 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10

- 2 2 2 2 2 2 5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 2 2 2 5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- - - - 1 - 1 2119792-2

PAWL, EF, AIR

- - - - 1 23

18023-9

SCR, SKT HD CAP M4 X 6.0

- - - - - 1 1 2119652-1

FEED CAM, PRE FEED

- - - - - 1 1 2119653-1

FEED CAM, POST FEED

1.50mm2

1.60+/-0.05 [.063+/-.002] W1__DWG_WGAUGE_1

W1__DWG_CRIMP_HT_1

2.6

W1__FA_SETTING_1

16 AWG

1.52+/-0.05 [.060+/-.002] W1__DWG_WGAUGE_2

W1__DWG_CRIMP_HT_2

3.2

W1__FA_SETTING_2

1.25mm2

1.50+/-0.05 [.059+/-.002] W1__DWG_WGAUGE_3

W1__DWG_CRIMP_HT_3

3.4

W1__FA_SETTING_3

1.00mm2

1.42+/-0.05 [.056+/-.002] W1__DWG_WGAUGE_4

W1__DWG_CRIMP_HT_4

4.0

18 AWG

1.35+/-0.05 [.053+/-.002] W1__DWG_WGAUGE_5

W1__DWG_CRIMP_HT_5

5.0

0.75mm2

1.32+/-0.05 [.052+/-.002] W1__DWG_WGAUGE_6

W1__DWG_CRIMP_HT_6

5.3

20 AWG

1.24+/-0.05 [.049+/-.002] W1__DWG_WGAUGE_7

W1__DWG_CRIMP_HT_7

6.1

0.50mm2

1.22+/-0.05 [.048+/-.002] W1__DWG_WGAUGE_8

W1__DWG_CRIMP_HT_8

6.3

1.25mm2

1.42+/-0.05 [.056+/-.002] W2__DWG_WGAUGE_1

W2__DWG_CRIMP_HT_1

4.0

W1__FA_SETTING_1

0.75mm2

1.24+/-0.05 [.049+/-.002] W2__DWG_WGAUGE_2

W2__DWG_CRIMP_HT_2

6.1

W1__FA_SETTING_2

0.50mm2

1.14+/-0.05 [.045+/-.002] W2__DWG_WGAUGE_3

W2__DWG_CRIMP_HT_3

7.3

W1__FA_SETTING_3

- 1 1 1 1 1 1 2119655-5

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 1 1 1 2119369-1

RAM,AMP STYLE, END FEED

- 1 1 1 1 1 1 2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 - 1 1 1 1 2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 - 1 1 1 1 2119957-1

APPLICATOR SHIM PACK

- 1 1 1 1 1 1 2119644-1

RAM WASHER, PRECISION

6 - 1 1 1 1 11

2119085-1

FA HEAD, ATLANTIC STYLE

- 1 - 1 1 1 1 2119092-1

BOLT, ADJUSTMENT

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

- 7 7 7 7 77

- 2 2 2 2 22

1-18028-2

2168083-9

WASHER, FLAT, REG M4

SCR, SKT HD CAP, RoHS, M4 X 20

33 B

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

- 2 2 2 2 2 2 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

2150007 -4

2150007 -5

2150007 -6

13 INSULATION RANGE FOR TERMINAL 62137 ONLY IS 1.52 - 2.79 mm [.060 - .110 IN]

14 WITH THE EXCEPTION OF TERMINAL 62137, THE MIN INSULATION DIAMETER THAT

CAN BE APPLIED SUCCESSFULLY IS 1.70 mm [.067 IN]

15 CERTAIN TERMINALS REQUIRE LUBRICATION REFER TO THE APPLICATOR INSTRUCTION

SHEET FOR MORE INFORMATION.

16 CUT TO LENGTH AT ASSEMBLY

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

- 1 1 1 1 11

240639-1

STRIPPER (MACHINING)

- 2 2 2 2 2 2 1320906-1

STUD, THREADED

- 1 1 1 1 1 1 1-1752371-2 PLATE, STRIP GUIDE

- 1 1 1 1 11

240825-1

PLATE, STRIP HOLD DOWN

- 2 2 2 2 2 2 2-22281-3

SPRING, COMPRESSION

- 1 1 1 1 1 1 1752373-4

DRAG

- 2 2 2 2 2 2 1901259-5

GUIDE, LOWER STRIP

- 4 4 4 4 4 4 1-2079383-1 SCR, BHSC, RoHS (M6 X 12)

- 1 1 1 1 1 1 6-240641-3

SPACER

1 - 1 1 1 1 11

240644-5

PLATE, REAR SHEAR

- - - - - -1

1 - 1 1 1 1 1 1 4-690495-3

PLATE, FRONT SHEAR

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- - 1 - - -1

- 1 - 1 1 11

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

DESCRIPTION

260

252

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

1 1 1 1 1 1 1 1 1333217-6

ANVIL, EF .090

1 - 1 1 1 1 11

690474-8

BLADE, SLUG

- 1 1 1 1 1 1 4-240641-2

SPACER

- 1 1 1 1 11

238009-1

BLOCK, FL CRIMPER SPACER

1 1 1 1 1 1 1 1 2-1633961-3 CRIMPER, INSULATION F PREMIUM

- - - - - -1

1 1 1 1 1 1 1 1 4-456406-7

CRIMPER, WIRE PREMIUM

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

16NOV2011

B. WEAVER

CHK

16NOV2011

G. BAILEY

APVD

16NOV2011 NAME

G. BAILEY

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

DRAWING NO

RESTRICTED TO

2150007

SCALE

SHEET

1:1

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷