C-2150003 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

English

English German Russian Spanish Italian Polish Chinese Japanese Korean French Portuguese	Language :

C-2150003 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

◁

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2- 2150003 -2

FINE CRIMP HEIGHT ADJUST

2- 2150003 -5

2- 2150003 -7

7- 2150003 -7

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

2063961-1

5-18022-5

2119653-2

1901697-1

8- 2150003 -5

8- 2150003 -4

2063961-1

5-18022-5

2119653-2

2119792-2

2119641-2

2168400-7 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

SIZE

WIRE 3.05 mm [.120]

INSUL 4.57 mm [.180]

APPL INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: .250 SERIES FASTON RECEPTACLE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

6.00-6.80 mm [.236-.268 IN]

TERMINAL

APPLICATION

C SPECIFICATION

(A)114-2036

(B)114-35000

n 4.32-3.05 mm [.170-.120 IN]

(D)114-5084

TERMINALS APPLIED

TE TERMINAL

(A) 63537-1

(A) 41274-2

(A) 153377-2

(B) 61107-3

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

(A) 63537-2

C1__DWG_PN_2_1

C1__DWG_PN_1_2

(A) 41274-3

C1__DWG_PN_2_2

C1__DWG_PN_1_3

(A) 1217917-2

C1__DWG_PN_2_3

(D) 170083-1

TE TERMINAL

(A) 41202-1

(A) 63655-1

(A) 63993-1

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

(A) 41274-1

C1__DWG_PN_4_1

C1__DWG_PN_3_2

(A) 153377-1

C1__DWG_PN_4_2

C1__DWG_PN_3_3

(B) 61107-1

C1__DWG_PN_4_3

C1__DWG_PN_3_4

C1__DWG_PN_4_4

WIRE

SIZE

14 AWG OR 2.00mm2

16 AWG OR 1.25mm2

18 AWG OR 0.75mm2

CRIMP HEIGHT

mm [INCH]

1.91+/-0.05 [.075+/-.002] W1__DWG_WGAUGE_1

1.68+/-0.05 [.066+/-.002] W1__DWG_WGAUGE_2

1.55+/-0.05 [.061+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

2.7

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

5.3

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

6.7

W1__FA_SETTING_3

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: .250 SERIES FASTON RECEPTACLE

WIRE STRIP LENGTH

5.70-6.30 mm [.224-.248 IN]

TERMINAL

APPLICATION

SPECIFICATION

(A)114-20023

INSULATION DIAMETER RANGE

n 3.05-4.30 mm [.120-.170 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 100570-2

C1__DWG_PN_1_1

C1__DWG_PN_2_1

C1__DWG_PN_3_1

C1__DWG_PN_4_1

C1__DWG_PN_1_2

C1__DWG_PN_2_2

C1__DWG_PN_3_2

C1__DWG_PN_4_2

C1__DWG_PN_1_3

C1__DWG_PN_2_3

C1__DWG_PN_3_3

C1__DWG_PN_4_3

WIRE

SIZE

2.5 mm2

2.0 mm2

1.5 mm2

1.0 mm2

CRIMP HEIGHT

mm [INCH]

2.03+/-0.03 [.080+/-.001] W1__DWG_WGAUGE_1

1.95+/-0.03 [.077+/-.001] W1__DWG_WGAUGE_2

1.85+/-0.03 [.073+/-.001] W1__DWG_WGAUGE_3

1.67+/-0.03 [.066+/-.001]

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

1.5

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

2.3

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

3.5

W1__FA_SETTING_3

5.3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2150003 -4

2150003 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50 & 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

- 1 1 11

2119782-1

FINE ADJUST HEAD ASM, PACIFIC STYLE

251

- - - 11

2119640-1

PUSH ROD, AIR FEED

250

- - - 11

2079988-1

BUSHING, LCH5-12, MISUMI

249

- 1 1 11

1-22279-3

SPRING, COMPRESSION

246

- 1 1 11

2119082-9

CAM, SNAIL, INSULATION ADJUSTMENT

244

- 1 1 11

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

6 - 1 1 11

2119083-1

RETAINER, INSULATION DIAL

242

- - 2 -2

- - - 11

2168400-7

2063440-1

SHCS, LOW HEAD, RoHS, M5 X 10

AIR FEED MODULE

240

238

- - 1 -1

2119740-2

TAG,IDENTIFICATION

213

- 4 4 44

2079383-9

SCR, BHSC, RoHS (M6 X 20)

186

- - REF - 1

1901697-1

FEED FINGER ASSEMBLY,EF

183

- 1 1 11

6-993111-6

PIN, SLOTTED SPRING 3.0 X 14.0

177

- 1 1 11

8-22280-7

SPRING, COMPRESSION

176

- 1 1 11

1752353-2

GUIDE PIN,HOLDDOWN

175

- 1 1 11

1901680-2

GUIDE PIN,HOLDDOWN

174

- - - 22

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - 11

240638-1

SPRING, FEED FINGER

163

- 1 1 11

8-21084-1

O-RING, .801 ID, .070 DIA. MAT.

153

- - - 11

2119641-2

FEED CAM, AIR FEED

152

- 1 1 11

2119798-2

DETENT PIN

145

- 1 1 11

2079383-8

SCR, BHSC, RoHS (M4 X 16)

144

- - - -1

2119653-2

FEED CAM, POST FEED

142

- 1 1 11

2119655-6

APPLICATOR BASIC ASSEMBLY, EF

141

- 1 1 11

2119651-1

RAM, ASIAN STYLE, END FEED

140

- 1 1 11

2119092-2

BOLT, ADJUSTMENT

139

- - - 11

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF - 1

- - 1 -1

SEE NOTE 4

1633743-1

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

135 C

133

- 1 1 11

455888-5

SPACER, CRIMPER

- 1 1 11

2119956-2

DOCUMENTATION PACKAGE

- 2 2 22

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 - 11

2119740-1

TAG,IDENTIFICATION

- 2 2 22

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

- 1 1 11

1901681-5

HOLDDOWN, TERMINAL

- 1 1 11

2119793-1

LIMITER, ADJUSTMENT BOLT

6 - 3 3 33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- 4 4 44

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 22

2168083-3

SCR, SKT HD CAP, RoHS, M4 X 12.0

- 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- 1 1 1 1 1-5018030-0

NUT, HEX, REG, RoHS, M3.5

- - - 11

2119792-2

PAWL, EF, AIR

6 - 1 1 1 1 1-1976055-3

STANDOFF, HOLD-DOWN

- - - 12

18023-9

SCR, SKT HD CAP M4 X 6.0

- 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 1 11

2119957-1

APPLICATOR SHIM PACK

- 1 1 11

- 8 8 88

2119644-1

1-18028-2

RAM WASHER, PRECISION

WASHER, FLAT, REG M4

38 B

- 2 2 22

2168083-9

SCR, SKT HD CAP, RoHS, M4 X 20

- 2 2 2 2 1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 10

- 1 1 11

240639-1

STRIPPER (MACHINING)

- 2 2 22

1320906-1

STUD, THREADED

- 1 1 11

1752371-1

PLATE, STRIP GUIDE

- 2 2 22

2-22281-3

SPRING, COMPRESSION

- 1 1 11

1752373-4

DRAG

- 2 2 22

1901259-6

GUIDE, LOWER STRIP

- 1 1 11

6-240641-4

SPACER

- 1 1 11

1752360-1

SPACER,HOLD-DOWN

1 - 1 1 11

240644-1

PLATE, REAR SHEAR

- - - -1

1 - 1 1 11

690495-6

PLATE, FRONT SHEAR

1 1 1 1 11

1338673-2

ANVIL, COMBINATION

1 - 1 1 11

5-690474-3

BLADE, SLUG

- 1 1 11

3-240641-0

SPACER

- 1 1 11

238009-1

BLOCK, FL CRIMPER SPACER

1 1 1 1 11

2119582-3

CRIMPER, INSULATION F PREMIUM

- 1 1 11

455888-7

SPACER, CRIMPER

1 1 1 1 11

3-456409-6

CRIMPER, WIRE .120 "F" PREMIUM

-77 -27 -25 -22

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

PART NO

DESCRIPTION

ITEM A

DWN

C.CHEN

CHK

S.XI

APVD

I.CRUZ

PRODUCT SPEC

05JUL2012

05JUL2012 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150003

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

▷