C-2150003 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2150003 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2150003 -2

FINE CRIMP HEIGHT ADJUST

2150003 -5

FINE CRIMP HEIGHT ADJUST

2150003 -6

NON-CRIMP HEIGHT ADJUST

2150003 -7

FINE CRIMP HEIGHT ADJUST

7- 2150003 -7

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 11

NONE

CONVERT TO

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

2063961-1

5-18022-5

2119653-1

1901697-1

8- 2150003 -5

8- 2150003 -4

2063961-1

5-18022-5

2119653-1

2119792-2

2119641-1

2168400-7 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

3.05 mm [.120]

4.57 mm [.180]

APPL INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: .250 SERIES FASTON RECEPTACLE

WIRE STRIP LENGTH

6.00-6.80 mm [.236-.268 IN]

TERMINAL

APPLICATION

C SPECIFICATION

(A)114-2036

(B)114-35000

INSULATION DIAMETER RANGE

n 4.32-3.05 mm [.170-.120 IN]

(D)114-5084

TERMINALS APPLIED

TE TERMINAL

(A) 63537-1

(A) 41274-2

(A) 153377-2

(A) 61107-3

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

(A) 63537-2

C1__DWG_PN_2_1

C1__DWG_PN_1_2

(A) 41274-3

C1__DWG_PN_2_2

C1__DWG_PN_1_3

(A) 1217917-2

C1__DWG_PN_2_3

(D) 170083-1

TE TERMINAL

(A) 41202-1

(A) 63655-1

(A) 63993-1

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

(A) 41274-1

C1__DWG_PN_4_1

C1__DWG_PN_3_2

(A) 153377-1

C1__DWG_PN_4_2

C1__DWG_PN_3_3

(B) 61107-1

C1__DWG_PN_4_3

C1__DWG_PN_3_4

C1__DWG_PN_4_4

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: .250 SERIES FASTON RECEPTACLE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

5.70-6.30 mm [.224-.248 IN]

TERMINAL

APPLICATION

SPECIFICATION

(A)114-20023

n 3.05-4.30 mm [.120-.170 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 100570-2

C1__DWG_PN_1_1

C1__DWG_PN_2_1

C1__DWG_PN_3_1

C1__DWG_PN_4_1

C1__DWG_PN_1_2

C1__DWG_PN_2_2

C1__DWG_PN_3_2

C1__DWG_PN_4_2

C1__DWG_PN_1_3

C1__DWG_PN_2_3

C1__DWG_PN_3_3

C1__DWG_PN_4_3

WIRE

SIZE

14 AWG OR 2.00mm2

16 AWG OR 1.25mm2

18 AWG OR 0.75mm2

CRIMP HEIGHT

mm [INCH]

1.91+/-0.05 [.075+/-.002] W1__DWG_WGAUGE_1

1.68+/-0.05 [.066+/-.002] W1__DWG_WGAUGE_2

1.55+/-0.05 [.061+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

2.7

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

5.3

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

6.7

W1__FA_SETTING_3

WIRE

SIZE

2.5 mm2

2.0 mm2

1.5 mm2

1.0 mm2

CRIMP HEIGHT

mm [INCH]

2.03+/-0.03 [.080+/-.001] W1__DWG_WGAUGE_1

1.95+/-0.03 [.077+/-.001] W1__DWG_WGAUGE_2

1.85+/-0.03 [.073+/-.001] W1__DWG_WGAUGE_3

1.67+/-0.03 [.066+/-.001]

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150003 -4

2150003 -5

2150003 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50 & 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

AMP 4805 REV 31MAR2000

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

1.5

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

2.3

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

3.5

W1__FA_SETTING_3

5.3

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- - 1 - -1

-77 -7 -6 -5 -2

2119957-2

PART NO

APPLICATOR SHIM PACK

DESCRIPTION

260

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

ECR-15-004566

ECR-15-012559

ECR-16-017999

REVISIONS

DESCRIPTION

DATE

23MAR2015

26AUG2015

20DEC2016

DWN

APVD

JH JT

YY JT

KH JDG

- 1 - 1 11

8-21084-0

O-RING, .676 ID, .070 DIA. MAT.

252

- - - - 11

2119640-1

PUSH ROD, AIR FEED

250

- - - - 11

2079988-1

BUSHING, LCH5-12, MISUMI

249

- - - - 11

2119641-1

FEED CAM, AIR FEED

248

- 1 - 1 11

2119798-1

DETENT PIN

247

- 1 - 1 11

1-22279-3

SPRING, COMPRESSION

246

- - 1 - -1

2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

245

- 1 1 1 11

2119082-9

2079764-1

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

244

243

6 - 1 1 1 11

2119083-1

RETAINER, INSULATION DIAL

242

- - 2 2 -2

2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

240

- - - - 11

2063440-1

AIR FEED MODULE

238

- - 1 1 -1

2119740-2

TAG,IDENTIFICATION

213

- - REF REF - 1

1901697-1

FEED FINGER ASSEMBLY,EF

183

- 1 1 1 11

6-993111-6

PIN, SLOTTED SPRING 3.0 X 14.0

177

- 1 1 1 11

8-22280-7

SPRING, COMPRESSION

176

- 1 1 1 11

1752353-2

GUIDE PIN,HOLDDOWN

175

- 1 1 1 11

1901680-2

GUIDE PIN,HOLDDOWN

174

- - - - 22

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - - 11

240638-1

SPRING, FEED FINGER

163

- - - - 11

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF - 1 SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 1 -1

1633743-1

SERVO FEED LATCH ASM

133

- 1 1 1 11

455888-5

SPACER, CRIMPER

- 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 22

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 - - 11

2119740-1

TAG,IDENTIFICATION

- 2 2 2 22

- 1 1 1 11

2168078-1

1901681-5

SCREW, DRIVE, RH, RoHS, 2 x .188

HOLDDOWN, TERMINAL

66 C

- 1 - 1 11

2119793-1

LIMITER, ADJUSTMENT BOLT

6 - 3 - 3 33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- 1 1 1 11

2079383-4

SCR, BHSC, RoHS (M4 X 8)

- 4 4 4 44

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 2 22

2168083-3

SCR, SKT HD CAP, RoHS, M4 X 12.0

- 2 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- 1 1 1 1 1 1-5018030-0

NUT, HEX, REG, RoHS, M3.5

- - - - 11

2119792-2

PAWL, EF, AIR

6 - 1 1 1 1 1 1-1976055-3

STANDOFF, HOLD-DOWN

- - - - 11

18023-9

SCR, SKT HD CAP M4 X 6.0

- 1 1 1 11

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 11

2119369-1

RAM,AMP STYLE, END FEED

- 1 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 - 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 - 1 11

2119957-1

APPLICATOR SHIM PACK

- 1 1 1 11

2119644-1

RAM WASHER, PRECISION

6 - 1 1 1 11

2119085-1

FA HEAD, ATLANTIC STYLE

- 1 - 1 11

2119092-1

BOLT, ADJUSTMENT

- 8 8 8 88

- 2 2 2 22

1-18028-2

2168083-9

WASHER, FLAT, REG M4

SCR, SKT HD CAP, RoHS, M4 X 20

33 B

- 2 2 2 2 2 1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 10

- 1 1 1 11

240639-1

STRIPPER (MACHINING)

- 2 2 2 22

1320906-1

STUD, THREADED

- 1 1 1 11

1752371-1

PLATE, STRIP GUIDE

- 2 2 2 22

2-22281-3

SPRING, COMPRESSION

- 1 1 1 11

1752373-4

DRAG

- 2 2 2 22

1901259-6

GUIDE, LOWER STRIP

- 4 4 4 4 4 1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

- 1 1 1 11

6-240641-4

SPACER

- 1 1 1 11

1752360-1

SPACER,HOLD-DOWN

1 - 1 1 1 11

240644-1

PLATE, REAR SHEAR

- - - - -1

1 - 1 1 1 11

690495-6

PLATE, FRONT SHEAR

1 1 1 1 1 11

1338673-2

ANVIL, COMBINATION

1 - 1 1 1 11

5-690474-3

BLADE, SLUG

- 1 1 1 11

3-240641-0

SPACER

- 1 1 1 11

238009-1

BLOCK, FL CRIMPER SPACER

1 1 1 1 1 11

2119582-3

CRIMPER, INSULATION F PREMIUM

- 1 1 1 11

455888-7

SPACER, CRIMPER

1 1 1 1 1 11

3-456409-6

CRIMPER, WIRE .120 "F" PREMIUM

-77 -7 -6 -5 -2

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

PART NO

DESCRIPTION

ITEM A

DWN

C.CHEN

CHK

S.XI

APVD

I.CRUZ

PRODUCT SPEC

05JUL2012

05JUL2012 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150003

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

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