408-8609 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – This instruction sheet covers the use and maintenance of Crimping Die Assemblies

408-8609
DIE ASSEMBLY
PART NUMBER
1583015-1
1583015-2
1583015-3
1583016-1
GO
4.293-4.300 [.1690-.1693]
5.207-5.215 [.2050-.2053]
5.867-5.875 [.2310-.2313]
7.442-7.450 [.2930-.2933]
GAGE ELEMENT DIMENSIONS
NO-GO
4.544-4.547 [1789-.1790]
5.458-5.461 [.2149-.2150]
6.119-6.121 [.2409-2410]
7.693-7.696 [.3029-.3030]
WIDTH (Max) “W”
2.87 [.113]
2.87 [.113]
3.30 [.130]
4.16 [.164]
DIE ASSEMBLY
PART NUMBER
1583015-1, -2, -3
1583016-1
GO
8.572-8.580 [.3375-.3378]
10.223-10.231 [.4025-.4028]
GAGE ELEMENT DIMENSIONS
NO-GO
WIDTH (Max) “W”
8.773-8.776 [.3454-.3455]
8.51 [.335]
10.424-10.427 [.4104-.4105]
10.16 [.400]
RADIUS (Max) “R”
4.27 [.168]
5.08 [.200]
Figure 4
NOTE
i
Pivot the stop away from the moving die in order to
gage the braid crimping section.
For additional information concerning the use of a plug
gage, refer to Instruction Sheet 408-7424.
6. REPLACEMENT PARTS
3. Carefully insert GO element into the
corresponding crimping section; do not force it. The
GO element must pass completely through the
crimping section.
4. In the same manner, try to insert the NO-GO
element into the same crimping section. The NO-
GO element may start entry, but must not pass
completely through the crimping section.
If the crimping sections conform to the gage
inspection, they are considered dimensionally correct,
and should be lubricated with a THIN coat of any good
SAE 20 motor oil. If not, the die assembly must be
replaced. Refer to Section 6, REPLACEMENT
PARTS.
The parts listed in Figure 5 are customer- replaceable.
A complete inventory can be stocked and controlled to
prevent lost time when replacement of parts is
necessary. Parts other than those listed should be
replaced by TE to ensure quality and reliability of the
die assembly.
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
7. REVISION SUMMARY
• New logo
Rev A
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