408-8609 Datasheet, PDF (2/4 Pages) TE Connectivity Ltd – This instruction sheet covers the use and maintenance of Crimping Die Assemblies

408-8609
Figure 2
Figure 3
5.1. Daily Maintenance
1. Remove accumulated dust, moisture, and other
contaminants with a clean, soft brush or lint-free
cloth. Do NOT use hard or abrasive objects that
could damage the dies.
2. Make sure dies are protected with a THIN coat of
any good SAE 20 motor oil. Do NOT oil excessively.
3. When die assembly is not in use, mate and store
them in a clean, dry area.
5.2. Periodic Inspection
A. Visual Inspection
1. Remove all lubrication and accumulated film from
the dies by immersing the dies in a suitable
commercial degreaser that will not affect paint or
plastic material.
2. Make sure that all die retention screws and die
components are properly secured.
3. Inspect die assembly for worn, cracked, or
broken surfaces. If damage is evident, the dies must
be replaced. See Section 6, REPLACEMENT
PARTS.
B. Gaging the Crimping Section
This inspection requires the use of a plug gage
conforming to the dimensions provided in Figure 4.
TE does not manufacture or market these gages. To
gage the crimping section, remove die assembly from
tool and proceed as follows:
1. Remove traces of oil or dirt from the crimping
section and plug gage.
2. Mate the dies until the crimping surfaces have
bottomed; then hold in this position. DO NOT force
the dies beyond initial contact.
Rev A
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