408-2710 Datasheet, PDF (3/5 Pages) TE Connectivity Ltd – AMPOWER Crimping Die Assemblies

ACCEPT
21
3
REJECT
42
408-2710
5
Vertical
Centerline
45°
Large Slot
Slot Spread Open
1
3
Dimension “A”
4
2.00 [.079] Min.
Slots that are open too
far may be closed by
squeezing in vise.
6
Vertical Centerline
6.35 / 6.48
[.250 / .255]
Slot Spreads Open
Wrong Crimp
Orientation
1 Crimp located on wire barrel as shown.
2
Embossed wire size matches CMA of wire being used
and wire size stamped on terminal.
3 ^{Insulation enters insulation barrel.}
4 ^{Large slot 45° off vertical centerline of crimp.}
1
Crimped too far off center causing large slot
to spread open.
2
Embossed wire size does not match CMA of wire
being used, or wire size stamped on terminal.
3
Wire not inserted far enough into terminal. Wire
insulation did not enter insulation barrel.
4
Excessive “flash” indicates wrong wire, terminal, or
tooling combination used, or damaged dies were used.
5 Nicked or missing strands.
DIE SET
SIZE
DIMENSION “A”
68361-1
1/0
26.16 / 27.69 [1.03 / 1.09]
68253-1
2/0
26.16 / 27.69 [1.03 / 1.09]
59867-1
3/0
26.16 / 27.69 [1.03 / 1.09]
68304-1
4/0
30.99 / 32.51 [1.22 / 1.28]
6
Terminal was not oriented properly with dies
(see Figure 3). Depending on orientation, slot
will spread open.
Figure 4
If dies conform to the gage inspection, the crimping
chamber is considered dimensionally correct. If
correct, the dies should be lubricated with a thin coat
of any good SAE 20 motor oil and returned to service.
If not correct, the dies must be returned for further
evaluation and repair. Refer to Section 5,
REPLACEMENT AND REPAIR.
Rev G
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