408-2498 Datasheet, PDF (3/5 Pages) TE Connectivity Ltd – Crimping Head Cross Reference

408- 2498
2. TOOL, PRODUCT, AND WIRE SIZE RANGE CROSS REFERENCE CHART
PRODUCT
PIDG
PLASTI--GRIP
Relay Tab
SOLISTRAND
STRATO--THERM
COPALUM
AMPOWER
AMPLI--BOND
Closed End Splice
TERMI--FOIL
TOOL AND WIRE SIZE RANGE
“626”
(Customer Manual - 409- 5862)
69015
(Instruction sheet - 408- 1310)
26--14
--
22--14
6
16--14
--
22--6
8--1/0
22--10
8--1/0
16--10
8--4
--
2
8
6
22--8
--
8
--
3. PIDG AND PLASTI- GRIP TERMINAL AND SPLICE INSULATION BARREL EXPANSION
WIRE SIZE
RANGE
26--22
22--16
26--22
22--16
22--16
22--16
16--14
12--10
WIRE INSULATION DIAMETER RANGE
MINIMUM
MAXIMUM
1.3 [.050]D
1.7 [.065]
2.0 [.080]D
2.9 [.115]
1.3 [.050]D
2.1 [.082]
2.0 [.080]
3.2 [.125]
2.7 [.105]
3.6 [.140]
2.7 [.105]
5.1 [.200]
2.7 [.105]D
2.9 [.115]
2.7 [.105]
3.8 [.150]G
2.9 [.115]
4.3 [.170]
3.8 [.150]
6.4 [.250]
3.8 [.150]D
3.8 [.150]
3.8 [.150]
5.8 [.230]
3.8 [.150]
6.4 [.250]
4.3 [.170]
7.6 [.300]
PRODUCT INSULATION
BARREL EXPANSION
2.1 [.082] MAX
3.2 [.125] MAX
2.1 [.082] MAX
3.2 [.125] MAX
3.6 [.140] MAX
5.1 [.200] MAX
3.8 [.150] MAXG
3.8 [.150] MAXG
4.3 [.170] MAX
6.4 [.250] MAX
5.8 [.230] MAXz
5.8 [.230] MAX
6.4 [.250] MAX
7.6 [.300] MAX
TOOL INSULATION CRIMP
EXPANSION
(SM. EXP){
(SM. EXP){
(STD. EXP){
(STD. EXP){
(STD. EXP){
(LG. EXP){
(SM. EXP){
(STD. EXP){
(STD. EXP){
(LG. EXP){
(SM. EXP){
(STD. EXP){
(STD. EXP){
(LG. EXP){
D Indicates wire diameter sizes smaller than this dimension may be used.
{ (SM EXP) = Small Expansion; (STD EXP) = Standard Expansion; (LG EXP) = Large Expansion. Small expansion
is sometimes expressed as “tight insulation support” in TE Connectivity catalogs.
EXAMPLE: When using a wire within 26--22 AWG range, and wire insulation diameter is 1.27 to 1.65 mm
[.050 to .065 in.], product insulation barrel crimp description must be 2.08 mm [.082 in.] Max and crimping tool
insulation barrel crimp must be small expansion.
G Use 3.56 mm [.140 in.] for PLASTI--GRIP
z Use 5.08 mm [.200 in.] for PLASTI--GRIP
Rev E
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