408-9786 Datasheet, PDF (2/6 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools.

408-9786
NOMINAL WIRE SIZE
mm²
AWG
7-8
8
mm² [CIRCULAR
MILL AREA RANGE)
6.637-10.539
[13,100-20,800]
13-15
6
10.539-16.771
[20,800-33,100]
21
4
16.771-26.653
[33,100-52,600]
34-35
2
26.653-42.411
[52,600-83,700]
59-60
1/0
42.411-60.551
[83,700-119,500]
67-70
2/0
72.259-96.274
[150,500-190,000]
80-95
3/0
96.274-117.049
[190,000-231,000]
100-125
4/0
96.274-117.049
[190,000-231,000]
RTT♦ = Ring Tongue Terminals
BS† + Butt Splice
■ = also Dies for STRATO-THERM* Heat Resistant Terminals
TYPICAL
PRODUCT
33463
RTT♦
33466
RTT♦
34323
BS†
35187
PS▲
36946
PS▲
36948
PS▲
36927
RTT♦
36932
RTT♦
DIES
NEST
INDENTER
48126■
48355■
48128-1•
48127-1•
48128■
48127■
48129-1•
48127-1•
48129■
48127■
48130-1•
48127-1•
48130■
48127■
48132-1•
48131-1•
48132■
48131■
48133-1•
48131-1•
48133
TOOL OR
HEAD NUMBER
Head Number 69065
(408-2452)
69067 (408-2454)
Hand Tool 59973-1 (408-
6803)
48134
48131
300430
PS▲ = Parallel Splice
• = Dies for Heavy Duty Terminals
Figure 2
CAUTION
Ensure the latch pin is fully inserted or damage
may occur to the yoke, dies, or latch pin.
!
3.2. Die Removal
1. Remove latch pin and open yoke.
2. Insert blade of screwdriver under nest and pry
nest out of yoke.
3. Raise ram to full up position.
4. Insert blade of screwdriver under nest and pry
indenter out of ram.
used with the wire size or range stamped on the
nest and indenter.
2. Center terminal or splice in nest as shown in
Figure 4. For best results, when brazed seam on
terminal or splice is visible, position seam toward
indenter.
3. Activate power unit so that ram advances and
holds terminal or splice in place. Do NOT deform
terminal or splice wire barrel.
4. Insert stripped wire into terminal or parallel splice
until end of conductor is flush with or extended
slightly beyond end of wire barrel.
4. WIRE STRIPPING AND CRIMPING PROCEDURE
4.1. Wire Stripping
Strip wire to dimensions listed in Figure 3. Do NOT
nick or cut wire strands.
DANGER
AVOID PERSONAL INJURY. When operating
power unit, exercise caution while holding
STOP terminals, splices, or wire near crimping area.
4.2. Crimping Procedure
1. Ensure the wire range or size stamped on the
terminal or splice corresponds with the size being
5. Insert stripped wire into butt splice until end of
conductor butts against splice wire stop.
6. Activate power unit to complete the crimp.
NOTE
i
If the terminal sticks in the die after crimping, grasp
the wire close to the crimp and apply a rocking
motion to remove the die.
7. For butt splice, repeat steps 5 and 6 for other wire
barrel.
8. Refer to Paragraph 5.1, Crimp Inspection, for
standard terminal, butt and parallel splice crimp
inspection procedure.
Rev D
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