408-1412 Datasheet, PDF (2/7 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools

408-1412
TOOL
69005
69010
CRIMPING
HEAD
300454
38394‡
38923‡
WIRE
RANGE
22-16
16-14
16-14 HD
12-10
8
6
TERMINAL
(Std)
MIN MAX
4.37 5.16
[.172] [.203]
6.35
[.250]
8.33
[.328]
9.93
[.391]
7.14
[.281]
8.61
[.339]
10.72
[.422]
WIRE STRIP LENGTH
TERMINAL
(Lg Bbl)
FLAG
TERMINAL
BUTT
SPLICE
MIN MAX MIN MAX MIN MAX
6.35 7.14
---
[.250] [.281] _---
---
6.35 7.14
--- ^{[.250] [.281]}
---
---
---
---
6.35 7.14
[.250] [.281]
---
---
---
---
10.31 11.09
[.406] [.437]
---
---
---
---
11.88 12.7
[.468] [.50]
‡Also used for high temperature and heat resistant STRATO-THERM terminals and splices.
Figure 3
PARALLEL
SPLICE
MIN MAX
7.95 8.74
[.313] [.344]
7.95
[.313]
10.31
[.406]
11.09
[.437]
8.74
[.344]
11.09
[.437]
11.88
[.468]
4. Open jaws and insert toggle lever of crimping
head all the way into hole in toggle arm.
5. Tighten lockscrew just enough to hold toggle
lever in toggle arm.
6. Move head so that links align between mounting
lugs of tool. See Figure 2B.
7. After head is aligned, lower it to provide access to
lockscrew on toggle arm. Tighten lockscrew.
8. Move head back between mounting lugs and
insert assembly pins.
9. Connect tool to air supply (550-690kPa
[85-100psi]). Tool is now ready to be used.
3.2. Removal
1. Disconnect tool from air supply.
2. Remove assembly pins and lower head until
lockscrew in toggle arm is visible.
3. Loosen lockscrew and pull head out of toggle
arm.
4. WIRE STRIPPING AND CRIMPING PROCEDURES
Wire
Barrel
Terminal
Do Not Allow Wire
Insulation to Enter
Terminal Wire Barrel
Center Terminal
Wire Barrel in Dies
End of Conductor is Flush
With or Extended Slightly
Beyond End of Wire Barrel
Figure 4
“B”
Butt Splice
“B” Equals
Wire Barrel
“B”
DANGER
STOP
Avoid personal injury. When operating air tool,
exercise caution while holding terminals, splices or
wire near crimping area.
1. Strip wire to dimension listed in Figure 3. Do not
nick or cut conductor strands.
2. Insert stripped wire into wire barrel of terminal or
splice, as shown in Figure 4, 5, 6, or 7.
3. Place terminal or splice in crimping jaws as
shown in Figure 4, 5, 6, or 7. For best results, when
brazed seam on splice is visible, position seam
toward upper jaw.
Wire Stop
Do Not Allow Wire Insulation
to Enter Wire Barrel
Center Splice Wire
Barrel in Dies
End of Conductor Butts
Against Splice Wire Drop
When Brazed Seam on Splice is Visible,
Position Seam Toward Upper Jaw
Figure 5
Rev C
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