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408-9227 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – Application and Maintenance for Crimping Die Assemblies
Application and Maintenance for 
Crimping Die Assemblies 
58268-1 and 58268-2
Instruction Sheet
408-9227
08 DEC 11 Rev C
Die Holding
Screw
Wire Size
Marking
Die Assembly
Part Number
Markings
Moving Dies
(Crimpers)
Terminal Type
Markings
Crimping
Chamber
2. DESCRIPTION
Each die assembly consists of two stationary dies
(anvils) and two moving dies (crimpers) which when
closed form the crimping chamber. The stationary dies
feature a die holding screw and have the die assembly
part number marking. The moving dies also feature a
die holding screw and have the die assembly part
number, specific wire size, and terminal type
markings. See Figure 1.
The translucent color of the insulation on the terminal
indicates a specific wire range and must match the
wire size marking on the die assembly for crimping.
Refer to Figure 2.
Wire
Barrel
Wire Strip
Length
3.96 [.156]
Die Holding
Screw
Stationary Dies
(Anvils)
Figure 1
1. INTRODUCTION
Crimping Die Assemblies 58268-1 and 58268-2 are
designed for use in the AUTO-PRO* Machine
818380-1 equipped with Applicator 818058-2. Each
die assembly, when installed in the machine, will crimp
Ultra-Fast Plus Fully Insulated FASTON* Terminals
520401-[ ] onto wire sizes No. 22-18 AWG (die
assembly -1) and terminals 520402-[ ] onto wire sizes
No. 16-14 AWG (die assembly -2).
These instructions provide specific information
regarding the die assemblies and applicable terminals.
For general performance of the machine, refer to 408-
9491, packaged with the machine. For specific
information on the applicator, refer to 408-8092.
NOTE
i
Dimensions in this instruction sheet are in metric
units [with U.S. customary units in brackets].
Figures are not drawn to scale.
NOTE: Not to Scale
WIRE
SIZE INSULATION
(AWG) DIA (Max)
22-18
16-14
3.43 [.135]
4.06 [.160]
TERMINAL
PART
NUMBER
COLOR
520401-[ ] Red
520402-[ ] Blue
Figure 2
CRIMPING
DIE ASSY
PART
NUMBER
58268-1
58268-2
3. DIE INSTALLATION AND REMOVAL
The anvils and crimpers can be installed and removed
from the machine by tightening or loosening the die
holding screws. Refer to 408-8092 for specific
instructions on die installation and removal.
DANGER
STOP
To avoid personal injury, always disconnect
electrical and air supply before installing or
removing dies. Close lockout valve and apply lock
to prevent accidental cycling of machine.
Reasons for reissue are provided in Section 7,
REVISION SUMMARY.
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change.
All Rights Reserved
PRODUCT INFORMATION 1-800-522-6752
For latest revision and Regional Customer Service,
*Trademark
visit our website at www.te.com
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
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