HPH_SERIES Datasheet, PDF (6/12 Pages) Murata Manufacturing Co., Ltd. – Isolated, Low VOUT to 70A, Half-Brick DC/DC Converters

HPH Series
Isolated, Low VOUT to 70A, Half-Brick DC/DC Converters
+SENSE
6
5
+OUTPUT
COPPER STRIP
C1
C2
9
-OUTPUT
-SENSE
8
COPPER STRIP
SCOPE
RLOAD
C1 = 0.1μF CERAMIC
C2 = 10μF TANTALUM
LOAD 2-3 INCHES (51-76mm) FROM MODULE
Figure 3 – Measuring Output Ripple and Noise (PARD)
Floating Outputs
Since these are isolated DC/DC converters, their outputs are “floating” with
respect to their input. The essential feature of such isolation is ideal ZERO
CURRENT FLOW between input and output. Real-world converters however do
exhibit tiny leakage currents between input and output (see Specifications).
These leakages consist of both an AC stray capacitance coupling component
and a DC leakage resistance. When using the isolation feature, do not allow
the isolation voltage to exceed specifications. Otherwise the converter may
be damaged. Designers will normally use the negative output (-Output) as
the ground return of the load circuit. You can however use the positive output
(+Output) as the ground return to effectively reverse the output polarity.
Minimum Output Loading Requirements
These converters employ a synchronous rectifier design topology. All models
regulate within specification and are stable under no load to full load condi-
tions. Operation under no load might however slightly increase output ripple
and noise.
Thermal Shutdown
To prevent many over temperature problems and damage, these converters
include thermal shutdown circuitry. If environmental conditions cause the
temperature of the DC/DC’s to rise above the Operating Temperature Range
up to the shutdown temperature, an on-board electronic temperature sensor
will power down the unit. When the temperature decreases below the turn-on
threshold, the converter will automatically restart. There is a small amount of
hysteresis to prevent rapid on/off cycling. The temperature sensor is typically
located adjacent to the switching controller, approximately in the center of the
unit. See the Performance and Functional Specifications.
CAUTION: If you operate too close to the thermal limits, the converter may shut
down suddenly without warning. Be sure to thoroughly test your application to
avoid unplanned thermal shutdown.
Temperature Derating Curves
The graphs in the next section illustrate typical operation under a variety of
conditions. The Derating curves show the maximum continuous ambient air
temperature and decreasing maximum output current which is acceptable
under increasing forced airflow measured in Linear Feet per Minute (“LFM”).
Note that these are AVERAGE measurements. The converter will accept brief
increases in temperature and/or current or reduced airflow as long as the aver-
age is not exceeded.
Note that the temperatures are of the ambient airflow, not the converter itself
which is obviously running at higher temperature than the outside air. Also note
that very low flow rates (below about 25 LFM) are similar to “natural convec-
tion”, that is, not using fan-forced airflow.
MPS makes Characterization measurements in a closed cycle wind tunnel with
calibrated airflow. We use both thermocouples and an infrared camera system
to observe thermal performance. As a practical matter, it is quite difficult to
insert an anemometer to precisely measure airflow in most applications.
Sometimes it is possible to estimate the effective airflow if you thoroughly un-
derstand the enclosure geometry, entry/exit orifice areas and the fan flowrate
specifications. If in doubt, contact MPS to discuss placement and measurement
techniques of suggested temperature sensors.
CAUTION: If you routinely or accidentally exceed these Derating guidelines, the
converter may have an unplanned Over Temperature shut down. Also, these
graphs are all collected at slightly above Sea Level altitude. Be sure to reduce
the derating for higher density altitude.
Output Overvoltage Protection
This converter monitors its output voltage for an over-voltage condition using
an on-board electronic comparator. The signal is optically coupled to the pri-
mary side PWM controller. If the output exceeds OVP limits, the sensing circuit
will power down the unit, and the output voltage will decrease. After a time-out
period, the PWM will automatically attempt to restart, causing the output volt-
age to ramp up to its rated value. It is not necessary to power down and reset
the converter for this automatic OVP-recovery restart.
If the fault condition persists and the output voltage climbs to excessive levels,
the OVP circuitry will initiate another shutdown cycle. This on/off cycling is
referred to as “hiccup” mode. It safely tests full current rated output voltage
without damaging the converter.
Output Fusing
The converter is extensively protected against current, voltage and temperature
extremes. However your output application circuit may need additional protec-
tion. In the extremely unlikely event of output circuit failure, excessive voltage
could be applied to your circuit. Consider using an appropriate fuse in series
with the output.
Output Current Limiting
As soon as the output current increases to approximately 125% to 150% of
its maximum rated value, the DC/DC converter will enter a current-limiting
mode. The output voltage will decrease proportionally with increases in output
current, thereby maintaining a somewhat constant power output. This is com-
monly referred to as power limiting.
Current limiting inception is defined as the point at which full power falls below
the rated tolerance. See the Performance/Functional Specifications. Note
particularly that the output current may briefly rise above its rated value. This
enhances reliability and continued operation of your application. If the output
current is too high, the converter will enter the short circuit condition.
Output Short Circuit Condition
When a converter is in current-limit mode, the output voltage will drop as
the output current demand increases. If the output voltage drops too low, the
magnetically coupled voltage used to develop primary side voltages will also
drop, thereby shutting down the PWM controller. Following a time-out period,
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