63819-4800 Datasheet, PDF (3/6 Pages) Molex Electronics Ltd. – The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.

Hand Crimp Tool 1.20mm (.047”) Pitch Pico-EZmate™ Crimp Terminals
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
7. Lift up the crimped terminal from the
terminal locator.
8. Visually inspect the crimped terminal
for proper crimp location.
9. If crimping more wires advance the
terminal strip by (1) detent until the
terminal is centered with the punch
nest.
10. Repeat this procedure until all the
desired terminals are crimped on the
strip.
WIRE
LOCKS IN THE
TERMINAL STRIP
SLIDE WIRE
INTO THE
PUNCH NEST
SLIDE TERMINAL
STRIP INTO THE
CARRIER GUIDE
Maintenance
It is recommended that each operator of
the tool be made aware of, and responsible
for, the following maintenance steps:
Figure 1
CRIMP TOOL OPEN
1. Remove the plastic handles from the metal tool
frame by removing the screws and remove dust,
moisture, and other contaminants with a clean brush,
or soft, lint free cloth.
2. Do not use any abrasive materials that could
damage the tool.
3. Make certain all pins; pivot points and bearing
surfaces are protected with a thin coat of high quality
machine oil. Do not oil excessively. The tool was
engineered for durability but like any fine piece of
equipment it needs cleaning and lubrication for a
maximum service life of trouble free crimping. Light
oil used at the pivot points every 5,000 crimps or 3
months, will significantly enhance the tool life.
4. Wipe excess oil from hand tool, particularly from
crimping area.
5. When tool is not in use, keep the handles closed to
prevent objects from becoming lodged in the
crimping dies, and store the tool in a clean, dry area.
RATCHET
RELEASE LEVER
Figure 2
Miscrimps or Jams
Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or
closed. The tool will open easily by pressing the ratchet release lever up. See Figure 2.
Doc No: ATS-6381948000 Release Date: 08-17-09
Revision: A
Revision Date: 08-17-09
UNCONTROLLED COPY
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