63819-6970 Datasheet, PDF (2/5 Pages) Molex Electronics Ltd. – Application Tooling Specification Sheet

Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals
This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.
CONDITIONS:
After crimping, the crimp profiles should measure the following (see notes on page 3).
Terminal Wire Size
Series No
AWG mm²
Conductor Crimp (Ref.)
Height
Width
mm
In.
mm
In.
Insulation Crimp (Ref.)
Height (max)
Width
mm In. mm
In.
Pull Force
Minimum
Profile
N Lb. 24 26
35745
24 0.20 1.00-1.10 .039-.043 1.60-1.80 .063 -.071 2.55 .100 2.30-2.50 .091-.098 29.4 6.61 X
26 0.12 0.90-1.00 .035-.039 1.60-1.80 .063 -.071 2.45 .097 2.30-2.50 .091-.098 19.6 4.41 X
35746
24 0.20 1.00-1.10 .039-.043 1.60-1.80 .063 -.071 2.55 .100 2.30-2.50 .091-.098 29.4 6.61 X
26 0.12 0.90-1.00 .035-.039 1.60-1.80 .063 -.071 2.45 .097 2.30-2.50 .091-.098 19.6 4.41 X
35747
24 0.20 1.00-1.10 .039-.043 1.60-1.80 .063 -.071 2.55 .100 2.30-2.50 .091-.098 29.4 6.61 X
26 0.12 0.90-1.00 .035-.039 1.60-1.80 .063 -.071 2.45 .097 2.30-2.50 .091-.098 19.6 4.41 X
35748
24 0.20 1.00-1.10 .039-.043 1.60-1.80 .063 -.071 2.55 .100 2.30-2.50 .091-.098 29.4 6.61 X
26 0.12 0.90-1.00 .035-.039 1.60-1.80 .063 -.071 2.45 .097 2.30-2.50 .091-.098 19.6 4.41 X
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
OPERATION
Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will
release the handles, and the hand tool will spring open.
Crimping Terminals
1. Place the terminal into the correct die profile until the terminal stopped by the locator.
2. Bring the wire stop blade down; make sure the wire stop located behind the conductor grip.
3. Place a pre-striped wire into the terminal until the end of wire touching the wire stop. See Figure 2.
4. Close the tool until the ratchet releases, the tool handles will then spring open.
5. Carefully remove the crimped terminal.
WIRE STOP BLADE
INSULATION
TERMINAL
PUNCH
WIRE STOP
BLADE
LOCATOR
CONDUCTOR
PUNCH
INSULATION
PUNCH
WIRE
WIRE
Figure 1
TERMINAL
CONDUCTOR ANVIL
INSULATION
Figure 2
ANVIL
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
Doc No: ATS-6381969HM Release Date: 08-03-10
Revision: A
Revision Date: 08-03-10
UNCONTROLLED COPY
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