0638239875 Datasheet, PDF (3/7 Pages) Molex Electronics Ltd. – Application Tooling Specification Sheet

Hand Crimp Tool for 2.00mm (.079") Pitch Wire-to-Board Crimp Terminal
4. Release the locator button, allowing the locator to return to the crimping
position.
5. Close the tool handle until the first ratchet position engages. See Figure
4.
6. Insert the properly stripped wire through the terminal and against the
wire stop. See Figure 5.
7. Crimp the terminal by squeezing the tool handles until the ratchet
mechanism cycle has been completed. Release the handles to open
the jaws.
TOOLING
PARTIALLY
CLOSED
PARTIALLY
CLOSE HANDLE
OPEN
POSITION
TERMINAL
WIRE AGAINST THE
WIRE STOP
FIRST RATCHET
POSITION
Figure 4
WIRE STOP IS PART
OF THE LOCATOR
PRE-STRIPPED
WIRE
Figure 5
WIRE
TERMINAL
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
8. Remove the crimped terminal from the terminal
locator by pulling on the wire.
9. Visually inspect the crimped terminal for proper
crimp location.
10. On some large O.D. wires, it may not be possible
to insert the wire with the tool partially closed.
Those wires should be inserted with the hand tool
in the open position. Insert the wire above the
terminal in the punch and against the wire stop
then close the tool. See Figure 6.
WIRE
WIRE STOP
Figure 6
TERMINAL
Doc No: ATS-638239800 Release Date: 04-04-11
Revision: A
Revision Date: 04-04-11
UNCONTROLLED COPY
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