408-10029 Datasheet, PDF (6/9 Pages) Tyco Electronics – Reasons for reissue are provided in Section 8, REVISION SUMMARY.

PIDG and PLASTI- GRIP Terminal and Splice Crimping Heads
408- 10029
Crimp Inspection
ACCEPT
REJECT
8
4
3
1
2
1
2
4
5
5
PIDG
Insulation
Restricting
Terminals
7
8
4
5
1 26
PIDG and
PLASTI- GRIP
Terminals
5
3
16
Wire
2 _Range
Stamped
Under
Tongue
4
73
Wire Range
5 ^Stamped
Under
Tongue
8
9
1
2
2
Wire
Stop
12
46
4
1
2
6 21
PIDG
Butt Splice
5
2
1
7
6
8
2
52
3
7
Wire Range
Stamped Here
6
6
36
1
9
Wire Range
Stamped Here
1 Insulation barrel is in firm contact with wire insulation.
2 Correct color code, dot code, and tool combination.
3 Wire size is within wire range stamped on terminal tongue or
splice.
4 Crimp centered on wire barrel.
5 End of conductor is flush with, or extends beyond end of
terminal wire barrel.
6 End of conductor against wire stop of splice.
NOTE: If conductor is not against wire stop, conductor must
at least be flush with, or extend slightly beyond wire barrel
of splice.
7 Wire insulation does not enter wire barrel.
1 Wire insulation extruded. (Insulation crimp too tight on PIDG
terminals.) See Paragraph 4.3.
2 Wrong dot code and color code combination. See chart,
Figure 2.
3 Wire size is not within wire range stamped on terminal tongue
or splice.
4 Crimp not centered on wire barrel. (Terminal was not butted
against locator. See Figure 3.)
5 End of conductor is not flush with or extending beyond end of
wire barrel. (Check for correct strip length.)
6 Excessive flash or extruded insulation. (Wrong tool, terminal, or
splice combination used, or damaged dies.) See Figure 2.
7 Nicked or missing conductor strands.
8 Wire not fully inserted or wrong strip length.
9 ^{Wire insulation entered wire barrel. Check for correct wire size}
or strip length.
Figure 6
6 of 9
Tyco Electronics Corporation
Rev B