408-10227 Datasheet, PDF (4/5 Pages) Tyco Electronics – PRO–CRIMPER III Hand Tool Assembly

PRO-CRIMPER III Hand Tool Assembly 2063291-1
408-10227
6. CRIMP HEIGHT INSPECTION
This inspection requires the use of a micrometer with
a modified anvil. Tyco Electronics recommends the
modified micrometer (Crimp Height Comparator
RS–1019–5LP) which may be purchased from:
unacceptable, continue to adjust the ratchet, and
again measure a sample crimp.
Screwdriver
Shearer Industrial Supply Co.
717–767–7575
or
VALCO
610–691–3205
Proceed as follows:
1. Refer to Figure 4 and select a wire (maximum
size) for each crimp section listed.
Ratchet
Adjustment
Wheel
Position Point on
Center of Wire
Barrel Opposite
Seam
Lockscrew (Typ)
Figure 5
Modified
Anvil
A"
WIRE SIZE
(AWG) MAX
CRIMP SECTION (WIRE
SIZE MARKING)
18
18
20
20
22
22
Figure 4
CRIMP HEIGHT
DIM. A" (mm)
1.05
0.95
0.90
2. Refer to Section 5, CRIMPING PROCEDURE,
and crimp the contact(s) accordingly.
3. Using a crimp height comparator, measure the
wire barrel crimp height as shown in Figure 4. If the
crimp height conforms to that shown in the table,
the tool is considered dimensionally correct. If not,
the tool must be adjusted. Refer to Section 7,
CRIMP HEIGHT ADJUSTMENT.
7. CRIMP HEIGHT ADJUSTMENT (Figure 5)
1. Remove the lockscrew from the ratchet
adjustment wheel.
2. With a screwdriver, adjust the ratchet wheel
from the locator side of the tool.
3. Observe the ratchet adjustment wheel. If a
tighter crimp is required, rotate the adjustment
wheel COUNTERCLOCKWISE to a
higher–numbered setting. If a looser crimp is
required, rotate the adjustment wheel
CLOCKWISE to a lower–numbered setting.
4. Replace the lockscrew.
5. Make a sample crimp and measure the crimp
height. If the dimension is acceptable, replace and
secure the lockscrew. If the dimension is
8. MAINTENANCE
Ensure that the tool and dies are clean by wiping
them with a clean, soft cloth. Remove any debris with
a clean, soft brush. Do not use objects that could
damage the tool. When not in use, keep handles
closed to prevent objects from becoming lodged in
the crimping dies, and store in a clean, dry area.
9. VISUAL INSPECTION
The crimping dies should be inspected on a regular
basis to ensure that they have not become worn or
damaged. Inspect the crimp sections for flattened,
chipped, worn, or broken areas. If damage or
abnormal wear is evident, the tool must be replaced.
See Section 10, REPLACEMENT.
10. REPLACEMENT
Customer–replaceable parts are shown in Figure 1.
Available separately, PRO–CRIMPER III Repair Kit
679221–1 includes a replacement nut and a variety of
pins, rings, screws, and springs. If the dies are
damaged or worn excessively, they must be replaced.
Order the repair kit and replaceable parts through
your Tyco Electronics Representative, or call
1–800–526–5142, or send a facsimile of your
purchase order to 1–717–986–7605, or write to:
CUSTOMER SERVICE (38–35)
TYCO ELECTRONICS CORPORATION
P.O. BOX 3608
HARRISBURG, PA 17105–3608
11.REVISION SUMMARY
S Initial release of document
4 of 5
Tyco Electronics Corporation
Rev A