408-9607 Datasheet, PDF (3/5 Pages) Tyco Electronics – Feed- Through Head Assembly

Feed- Through Head Assembly 58443- 1
408- 9607
the direction of the arrow) until it stops, then
release the trigger or foot pedal (the receptacle
should advance so that the first contact aligns with
the wire inserter).
4. Check that the locating pawl is resting between
the index ribs of the receptacle. See Figure 2. If
not, push the receptacle out of the RIGHT side of
the head, and re--insert it.
Inspection of Properly Terminated Wire
Contact
Slot
Front of
Contact Beam
Correct
Wire
Lead- In
Transition
NOTE
i
After making the test crimp, the wire
sub- assembly retainer can be used (as shown in
Figure 2) to hold and locate the wires during
terminations. Pivot the retainer latch to open the
retainer.
5. Insert an unstripped wire into the funnel area
between the contact and the wire inserter until it is
in the desired location to be terminated.
6. Actuate the tool according to the instructions
included with the tool. When the cycle is
completed, the wire inserter will retract, and the
feed slide will automatically advance the receptacle
to the next contact position.
Strain Relief
Incorrect
NOTE
i
The locating pawl will move up and down as the
receptacle is automatically advanced through the
head. However, if movement is obstructed, or if
desired, depress the locating pawl and push the
receptacle out of the RIGHT side of the head.
Deformation
Figure 3
Cut in Wire
7. Repeat Steps 4 through 6 until all contacts have
been terminated.
8. Inspect each termination according to Section 5.
Wire Insertion Depth Adjustment
5. TERMINATION INSPECTION
Refer to Figure 3, and inspect each termination to
ensure the following:
— the wire is terminated past the lead--in transition
and is about halfway in the contact slot
— the wire is from 2.29 to 2.74 mm [.090 to
.108 in.] beyond the front of the contact beam
— the wire is NOT bottomed in the contact slot
— the contact beams are NOT deformed (if
damage is apparent, replace the contacts in
accordance with the instructions packaged with the
receptacle)
— the wire is NOT nicked or cut in any area other
than the contact slot
— the wires extend beyond the strain--reliefs of the
receptacle
NOTE
i
Refer to 114- 1020 for detailed application
requirements.
Turn Clockwise to Decrease
Wire Insertion Depth
Rod Inserter
Adjuster
Turn Counterclockwise to Increase
Wire Insertion Depth
Figure 4
6. MAINTENANCE AND INSPECTION
The following procedures have been established to
ensure the quality and reliability of the head. The
head should be checked daily, and a more detailed
inspection should be performed by your quality control
group on a regular basis.
6.1. Daily Maintenance
Each operator should be aware of, and responsible
for, the following steps of maintenance.
Rev C
Tyco Electronics Corporation
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