408-4214 Datasheet, PDF (3/5 Pages) Tyco Electronics – Installation and removal of the crimper from the tool holder assembly

”T”- HEAD Crimper 217202- 1
408- 4214
5. CRIMPER DISASSEMBLY AND ASSEMBLY
These instructions provide disassembly and assembly
procedures which are to be used whenever internal
parts of the crimper are to be replaced.
5.1. Disassembly (Refer to Figure 3)
1. Obtain a 12.7 mm [.50 in.] thick wooden block
with a surface area large enough to accommodate
the crimper. Lay the flat side of the crimper (side
opposite the plastic slide switch) on the work
surface of the block. Mark the block at the
approximate locations of the two slotted spring pins
on each side of the crimper. At the marks, drill two
1/4--inch holes through the wooden block. The
holes will facilitate driving the slotted spring pins
out the bottom of the crimper.
2. Reposition the crimper on the block so the
slotted spring pins line up with the holes in the
block. Using a 1/8--inch punch, drive the slotted
pins approximately 6.35 mm [.250 in.] through the
crimper housing.
3. Remove the shoulder screw which secures the
plastic slide switch to the internal envelope and
remove the plastic slide switch.
4. Remove the four shoulder cap screws and the
four spring washers which secure the two outer
housings to the center housing, then remove the
outer housing.
5.2. Assembly (Refer to Figure 3)
1. Properly assemble internal parts, using Figure 3
as a guide, and position the roller--guided envelope
assembly in the center housing.
2. Replace outer housing and secure with the four
shoulder cap screws (with spring washers). DO
NOT tighten screws.
3. Position the plastic slide switch so that the
protruding slotted spring pin fits into the slide
groove on the bottom of the switch. Then slide the
switch to align its mounting hole with the hole in
the envelope.
4. Insert the shoulder screw through the plastic
switch into the hole in the envelope and tighten the
screw.
5. Tighten the four shoulder cap screws.
6. Using a bench vice, press the two slotted spring
pins back into the housing.
6. REPLACEMENT AND REPAIR
Replacement parts and recommended spares are
listed in Figure 4. The recommended spares should
be stocked for immediate replacement. Replacement
parts can be ordered from:
CUSTOMER SERVICE (38--35)
TYCO ELECTRONICS CORPORATION
P.O. BOX 3608
HARRISBURG, PA 17105--3608
For further repair and replacement information, call
the Tooling Assistance Center at 1--800--722--1111.
7. REVISION SUMMARY
S Updated document to corporate requirements
S Added ORIGINAL INSTRUCTIONS
Rev A
Tyco Electronics Corporation
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