408-8022 Datasheet, PDF (2/4 Pages) Tyco Electronics – Read the following instructions carefully before and during the installation of the conversion kits on the machine.

Conversion Kits 690675-2 and 692613-1
408-8022
1. INTRODUCTION
These conversion kits are used to modify
AMP–O–LECTRIC Model K Terminating Machines to
accept miniature quick–change applicators. Kit No.
690675–2 is required for all end–feed and those
side–feed applicators that receive the strip terminals
in a horizontal position. Refer to the exploded view
and parts list in Figure 1 to make sure you have all
the parts required for the conversion. Kit No.
690675–2 plus Kit No. 692613–1 are required for
those side–feed applicators that receive the strip
terminals in a vertical position.
NOTE
i
Throughout these instructions, where reference is
made to hand-cycling the machine and to the
basic machine parts and assemblies, refer to
Customer Manual 409-5128.
Read the following instructions carefully before and
during the installation of the conversion kits on the
machine.
2. INSTALLATION OF CONVERSION KITS
Before starting installation of the conversion kits,
remove and store mechanical feed arm or air feed
operation arm from feed mechanism shaft by
loosening or removing clamp screws.
NOTE
i
During installation of the conversion kit, certain
parts and assemblies MUST be removed and
either placed in storage or retained for installation
of the kit. This kit is not recommended for Models
C, J, and J/K machines.
CAUTION
!
MAKE CERTAIN that electrical power to the
machine is OFF by pulling the plug from the
receptacle.
2.1. Kit No. 690675-2 Installation (Figure 2)
For installation of this kit, the machine must be
equipped with the proper vertical reel bracket
assembly (Part No. 694925–1). For information
pertaining to this assembly, refer to Customer Manual
409–5128.
1. The left–hand stock guide is required ONLY
when using side–feed applicators. With guide
installed on the bracket, attach the bracket to the
vertical reel bracket assembly with two screws
capped with knurled knobs, as shown.
2. To guide the terminal strip properly into
end–feed applicators, it is necessary that the
right–hand stock guide bracket be lowered by
using the UPPER hold in the vertical support for
the left screw, as shown.
3. Remove the two base mount screws and
washers form frame and install the base mount
supplied in the kit. Adjust height of the base mount
as low as possible in accordance with the machine
manual.
4. Hand–cycle in accordance with the machine
manual until the toggle link is at its lowest position.
5. Remove the arm retaining plate by removing the
four screws.
6. Loosen the setscrew in the ram, and then pivot
the toggle link toward the front of the machine and
slide out the toggle link pin to remove the ram.
7. Lubricate the four sides of the new ram,
supplied in the kit, as specified in the machine
manual.
8. Pivot the toggle link forward and install the new
ram with the toggle link pin removed in Step 6.
Pivot the ram back into position and tighten the
setscrew provided in the kit.
9. Install the ram retaining plate with the four
screws removed in Step 6.
10. Hand–cycle the machine to the rest position
(top dead center).
11. All parts removed for conversion, and any
unused parts of the kit, should be retained and
stored.
2.2. Kit No. 692613-1 Installation (Figure 3)
This kit, in addition to Kit 690675–2, is required ONLY
for side feed applicators that receive strip terminals in
a vertical position.
1. Lay out the machine frame for holes as shown
in Figure 3.
2. Drill two size “G” holes, and thread with 5/16–18
UNC–2B tap.
3. Assemble the reel support as shown and install
on the machine with the two screws supplied in the
kit.
3. INSTALLATION OF THE APPLICATOR FEED CAM
it is NECESSARY for all miniature quick–change
applicators, when used in an AMP–O–LECTRIC
machine, to be equipped with the CORRECT feed
cam as listed on the applicator parts list (log) supplied
with the applicator. CHECK the feed cam, and if
necessary, replace it as described in the applicator
instructions supplied with the applicator. Retain all
parts that are removed.
2 of 4
Tyco Electronics Corporation
Rev A