408-4093 Datasheet, PDF (2/4 Pages) Tyco Electronics – PRO–CRIMPER III Hand Tool

PRO-CRIMPER III Hand Tool Assembly58560-1
408-4093
Nut
Housing
Guide
Insulation
Stuffer
Wire
Stuffer
Tool Frame
Die Retaining
Pins
Die Retaining
Screws
Housing
Support
Chamfer
Housing
Guide
Figure 2
3. DIE SET INSTALLATION AND REMOVAL (Figure 2)
1. Close the tool handles until the ratchet releases,
and allow the handles to open fully. Remove the
nut and both die retaining screws from the tool
jaws.
2. Place the insulation/wire stuffer assembly as
shown in Figure 2. Insert short die retaining pins
and short die retaining screw through the tool
frame, and tighten the screw.
3. Place housing support in the moving jaw of the
tool frame as shown in Figure 2. Mount right hand
housing guide using long die retaining pins, and
secure with long die retaining screw. Mount left
hand housing guide and tighten nut.
4. To disassemble, close the tool handles until the
ratchet releases, remove nut, screws, housing
guides, retaining pins, housing support, and
insulation/wire stuffer assembly.
4. CRIMPING PROCEDURE
Before proceeding, Ensure that cable and plug are
compatible, and that cable polarity is correctly
maintained for your specific application.
Refer to Figure 1 and select cable of the specified
size and type. Strip the cable jacket to the length
indicated, taking care not to nick or cut wire
insulation. Proceed as follows:
1. Insert cable into plug until cable is fully
bottomed.
2. Hold the tool so that the back is facing you.
Squeeze the tool handles together and allow them
to open fully.
3. Insert plug assembly fully into die cavity until
plug bottoms in die cavity.
4. Squeeze handles until ratchet releases, and
remove terminated modular plug cable assembly.
5. Check the crimp height as described in Section
5, CRIMP HEIGHT INSPECTION. If necessary,
adjust the crimp height as described in Section 6,
CRIMP HEIGHT ADJUSTMENT.
NOTE
i
This tool is provided with a crimp adjustment
feature. Initially, the crimp height should be
verified as specified in Figure 3. Refer to Section
5, CRIMP HEIGHT INSPECTION, and Section 6,
CRIMP HEIGHT ADJUSTMENT, to verify crimp
height before using the tool to crimp desired
connectors.
5. CRIMP HEIGHT INSPECTION
Figure 3 shows a cutaway of a typical terminated plug
and the required location of the conductors. A visual
inspection through the plastic housing of the plug
should reveal whether the conductors are within the
acceptable range.
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Tyco Electronics Corporation
Rev A