408-4005 Datasheet, PDF (2/6 Pages) Tyco Electronics – PRO-CRIMPER* III Hand Crimping Tool

PRO- CRIMPER III Hand Crimping Tool Assembly 58530- 1
Nut
Locator
Assembly
Tool Frame
408- 4005
Chamfer
Locator
Die Retaining Pins
Crimper
No. 10
Wire Size
No. 12
Wire Size
Anvil
Chamfer
(Shown for No. 12 wire.
Reverse anvil for No. 10 wire.)
Die Retaining
Screws
Figure 2
Attached to the outside of the frame is a locator
assembly, which contains a locator, a spring retainer,
and a contact support.
Die retaining pins and die retaining screws are used
to position and secure the dies in the tool frame. A
nut is used on the upper die retaining screw to hold
the locator assembly in place.
3. INSTALLATION AND REMOVAL OD DIE SET
AND LOCATOR ASSEMBLY (Figure 2)
1. Open the tool handles and remove the two die
retaining screws from the tool jaws.
2. Place the anvil in the moving jaw. The rear nest
is used to crimp the terminal — make sure that the
anvil is positioned so that the correct wire size
marking is located at the rear crimping area.
NOTE
i
The anvil die must be reversed to accommodate
the use of either 12 or 10 AWG wire.
3. Insert the two die retaining pins.
4. Insert the short die retaining screw through the
jaw and through the anvil die, and tighten the
screw just enough to hold the die in place. Do not
tighten the screw completely at this time.
5. Place the crimper die in the stationary jaw of the
tool. Make sure that the chamfered end of the die
faces outward.
6. Insert the two die retaining pins.
7. Insert the long die retaining screw through the
jaw and through the crimper die, and tighten the
screw just enough to hold the die in place. Do not
tighten the screw completely at this time.
8. Carefully close the tool handles, making sure
that the dies align properly. Continue closing the
tool handles until the ratchet in the tool frame has
engaged sufficiently to hold the dies in place, then
tighten both die retaining screws.
9. Place the locator assembly over the end of the
long screw, and position the locator assembly
against the side of the tool jaw.
10. Place the nut onto the end of the long screw
and tighten the nut enough to hold the locator
assembly in place, while still allowing the locator to
slide up and down.
11. To disassemble, close the tool handles until the
ratchet releases, remove the nut, the locator
assembly, the two die retaining screws, and the
four die retaining pins, and slide the dies out of the
tool jaws.
4. CONTACT SUPPORT ADJUSTMENT (Figure 3)
NOTE
i
The contact support is preset prior to shipment,
but minor adjustment may be necessary.
2 of 6
Tyco Electronics Corporation
Rev C