1-1586038-4 Datasheet, PDF (100/134 Pages) Tyco Electronics – AMP Soft Shell Pin and Socket Connectors

Soft Shell
Pin and Socket Connectors
Mini-Universal MATE-N-LOK 2 Connectors (Continued)
Performance
Characteristics (Continued)
Maximum Current—Maximum
current rating of Mini-Universal
MATE-N-LOK 2 connectors is limited by
the maximum operating temperature of
the housings which is 105°C (gold) or
85°C (tin) including the temperature rise
of the contacts which is a maximum of
30°C. There are several variables which
have a direct effect on this maximum
current-carrying capability for a given
connector and must be considered for
each application. These variables are:
Wire Size—Larger diameter wire will
carry more current since it has less
internal resistance to current flow and
thus generates less heat. Longer wire
lengths also enhance current-carrying
capabilities since the wire conducts heat
away from the connector.
Connector Size—In general, the more
circuits in a connector, the less current
can be carried.
Ambient Temperature—The higher
the ambient temperature, the less current
can be carried in any given connector.
Printed Wiring Board Conductor
Size—The finished trace conductor
width and thickness should be maxi-
mized to allow for the greatest current-
carrying capacity and heat dissipation.
Current Rating Verification for 30°C Maximum Temperature Rise 100% Energized
2 Circuit Connector (Wire-to-Wire)
30
Temperature Rise (Degrees C)
10.5
Amps
max.
6.75
Amps
max.
18 AWG
24 AWG
30 25 20 15 10 5 0
15
Current is limited above 75° C so
as not to exceed 105° C (maximum
operating temperature) once the
t–rise is added to the ambient
10
5
-55
-45
-35
0
40
50
60
70 75 80
90
100 105 110
Ambient Temperature (Degrees C)
6 Circuit Connector (Wire-to-Wire)
30
Temperature Rise (Degrees C)
30 25 20 15 10 5 0
15
7.5
Amps
max.
18 AWG
5
Amps
max.
24 AWG
Current is limited above 75° C so
as not to exceed 105° C (maximum
operating temperature) once the
t–rise is added to the ambient
10
5
-55
-45
-35
40
50
60
70 75 80
Ambient Temperature (Degrees C)
0
90
100 105 110
AMP
Contacts
Pin diameter .039 [0.99]
Material
Brass
Stock Thickness .010 [0.25]
These contacts can be used in either
Mini-Universal MATE-N-LOK 2 Plug or
Cap housings only.
Related Product Data
Product Specifications
108-1693 Mini-Universal MATE-N-LOK 2
Connectors
108-1694 Mini-Universal MATE-N-LOK 2
Headers
Application Specification
114-1111 Mini-Universal MATE-N-LOK 2
Connectors
Performance Characteristics—
pages 99-100
Housings — pages 101-102
Technical Documents— pages 99
and 205-206
.775
[19.69]
.775
[19.69]
Pin
Not to be used with Mini-Universal MATE-N-LOK Connectors
Socket
Wire Size
Range ^{Ins. Dia.}
AWG [mm²] ^Range
Finish
Strip
Form
Contact Part Numbers
Pin
Socket
Loose
Piece
Strip
Form
Loose
Piece
HDM
Hand
Applicator Tool
Part No. Part No.
30 -26 .035 -.050
[.05 -.12] .889 -1.27
Pre-tin
794216-1 794224-1 794217-1 794225-1
Duplex¹ 1-794216-0 1-794224-0 1-794217-0 1-794225-0
567418-1²
567418-2² 90717-2
567418-3²
26 -22 .047 -.069
[.12 -.3] 1.19 -1.75
Pre-tin
794218-1 794226-1 794219-1 794227-1
Duplex¹ 1-794218-0 1-794226-0 1-794219-0 1-794227-0
567066-3³
567066-4³ 91529-1
567066-5³
22 -18 .059 -.094
[.3 -.8] 1.50 -2.39
Pre-tin
794220-1 794228-1 794221-1 794229-1
Duplex¹ 1-794220-0 1-794228-0 1-794221-0 1-794229-0
680854-1²
680854-2² 91522-1
680854-3²
20-16 .079 -.126
[.5-1.2] 2.01-3.20
Pre-tin
794222-1 794230-1 794223-1 794231-1
Duplex¹ 1-794222-0 1-794230-0 1-794223-0 1-794231-0
680582-2²
680582-3²
91594-1
1_{Duplex Finish — Plated with .000030 [.000762] min. gold in mating area and .000100 [.00254] min. tin in}
crimping area over .000050 [.00127] min. nickel underplate on entire contact.
2_{HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used}
on AMP-O-LECTRIC Model K Machine, -3 is used on AMP-O-ELECTRIC Model G Machine.
3_{HDM Applicator part number ending in -3 is used on AMPOMATOR CLS Machine with T or G Terminators, -4 is used}
on AMP-O-LECTRIC Model K Machine, -5 is used on AMP-O-LECTRIC Model G Machine.
See pages 207-210 for further information.
Note: All part numbers are RoHS Compliant.
100
Catalog 82181
Revised 4-08
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208