4-1437284-3 Datasheet, PDF (10/28 Pages) Tyco Electronics – AMP SUPERSEAL Connectors

2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 8
Incorrect
AMP SUPERSEAL Connectors 1.0 mm System
for the Automotive Market
Quality Guidelines
Terminal twisted
Terminal damaged
Catalog 1308072-2
Revised 6-2008
Cut off tab too long
Crimp barrel distorted
Crimp height too tight
Cut off tab deformed
Insulation inside the wire crimp
Terminal bend
Conductor Brush protruding into terminal body
Bellmouth on wrong end
INSULATION CRIMP
Insulation is pierced and could damage conductor
Insulation material is pierced
Insulation is not
securely held
Insulation is over
crimped
Insulation legs are not closed
Insulation is not securely held
Legs do not overlap
WIRE CRIMP
Incorrect applicator adjustment
Asymmetric
crimp
Unacceptable
formation excessive
flash and/or cracks
Incorrect terminal/wire selection
Wire size too large Wire size too small
Incorrect crimp height adjustment
Crimp height
too loose
Crimp height
too tight
Terminal feed
incorrectly adjusted
Anvil and crimper
not aligned or worn
Crimp barrel
does not close
Legs too close
to bottom of crimp.
Insufficient deforma-
tion of strands,
showing voids
Insufficient
deformation,
showing voids
Flash at under
side of crimp,
due to over crimping
8
All specifications subject to change. Consult Tyco Electronics for latest specifications.