PL220-011 Datasheet, PDF (74/100 Pages) Emerson Network Power – Military, Space and Testing Equipment

Appendix
BNC Tool/Wrench Crimp Assembly Illustrations
BNC Coax Tool Crimp Assembly Illustration
Step 1
1. Place crimp sleeve onto cable with the step located away from
the cut end as shown.
2. Strip cable as shown and flare braid.
3. On connectors with cable group number -001 thru -007, and
-027 only, slide filler sleeve fully under braid, then bushing under
cable dielectric.
4. Crimp contact pin in position shown.
Step 2
1. Push cable assembly into the body until the contact pin snaps
into place.
2. Slide crimp sleeve forward over braid, up against the body
assembly and crimp in place.
1.132
.632
CONTACT PIN
CRIMP SLEEVE
.593 DIA MAX
.250
.156
FILLER SLEEVE & BUSHING
(USED ONLY ON CONNECTORS
-001 THRU -007 & -027)
CRIMP
SLEEVE
.344
CABLE STRIPPING
PIN CONTACT
FLARE
FILLER SLEEVE
(SEE STEP 1, LINE 3)
CRIMP SLEEVE
BODY ASSY
BNC Coax Wrench Crimp Assembly Illustration
Step 1
1. Place clamp nut onto cable.
2. Strip cable as shown and flare braid to allow free entry of cone
(Lateral slits 180° apart may be required for very inflexible jacket
materials).
3. Lightly tin center conductor (optional).
Step 2
1. Push edge of cone between cable dielectric and braid (or
between foil and braid, if foil is present, and cone I.D. will accept
it). Continue to push cable into cone until cable dielectric bottoms
against cone dielectric. Center conductor should be visible in pin
inspection hole.
2. Solder center conductor into pin.
Step 3
1. Bring clamp nut up onto tapered portion of cable.
2. Assemble body and engage with clamp nut.
3. Wrench tighten to 25-30 inch-pounds torque.
BODY ASSY
PIN/CONE
ASSY
CLAMP NUT
.312
CENTER
CONDUCTOR
CABLE DIELECTRIC
.158
CABLE STRIPPING
1
FLARE
PIN/CONE ASSY
SOLDER
BODY ASSY
Notes: For Illustration purposes only. Not intended to replace actual installation instructions.
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