408-1535 Datasheet, PDF (5/7 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools

408-1535
GO
NO-GO
Dim.
Dim.
GO
NO-GO
Dim.
Dim.
HAND
TOOL
46673
46673-1
46988
12.7 [.50]
Min. Typ
50.8 [2.00]
Min. Typ
“W”
6.35 [.250]
“W”
Min. Typ
GAGE ELEMENT DIMENSIONS
GO
NO-GO “R” (Radius)
HAND
TOOL
1.499-1.506
[.0590-.0593]
1.702-1.709
[.0670-.0673]
1.648-1.651
[.0649-.0650]
1.851-1.854
[.0729-.0730]
1.57 [.062]
46673
46673-1
46988
Figure 7
GAGE ELEMENT DIMENSIONS
GO
NO-GO “W” (Width) Max
0.762-0.770
[.0300-.0303]
1.016-1.024
[.0400-.0403]
1.267-1.270
[.0499-.0500]
1.521-1.524
[.0599-.0600]
3.05 [.120]
To gage the crimping chamber, proceed as follows:
1. Remove traces of oil or dirt from the crimping chamber and plug gages.
2. Remove locator assembly.
CAUTION
DO NOT lost spring in locator assembly.
3. Close the tool handles until the crimping jaws have bottomed. Do NOT force jaws beyond initial
contact.
4. Align the GO element with the wire barrel section of the crimping chamber. Push element straight into
the crimping chamber without using force. The GO element must pass completely through the
crimping chamber. See Figure 8.
Inspection of Wire
Barrel Section of
Crimping Chamber
Inspection of Insulation
Barrel Section of
Crimping Chamber
GO Element Must Pass Completely
Through Crimping Chamber
Jaws Bottomed
But Not Under
Pressure
Figure 8
NO-GO Element May Start Entry, But Must Not
Pass Completely Through Crimping Chamber
5. Align the NO-GO element and try to insert it straight into the same section of the crimping chamber.
The NO-GO element may start entry, but must not pass completely through the crimping chamber.
See Figure 8.
6. Re-install locator assembly.
7. Insert tool insulation crimping adjustment pins into Position 1.
Rev T
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