408-6803 Datasheet, PDF (4/4 Pages) TE Connectivity Ltd – Hydraulic Hand Crimping Tool

408-6803
1. Install dies according to Paragraph 3 and the instruction sheet packaged with the dies.
2. Select wire and terminal or splice appropriate for the dies being used.
3. Place terminal or splice in dies according to instruction sheet packaged with dies.
4. Perform crimping procedure as described in Steps 3 through 5 of Paragraph 4. Do NOT release
hydraulic pressure at this time.
5. Check the clearance between bottoming surfaces of crimping dies. If clearance is 0.0254 mm
[.001 in.] or less, bottoming is satisfactory. If clearance exceeds 0.0254 mm [.001 in.], the dies are
considered as not bottoming (see Paragraph 6, REPAIR).
If the tool conforms to these inspection procedures, lubricate it with a THIN coat of any good SAE No.20
motor oil and return it to service.
6. REPLACEMENT AND REPAIR
Customer-replaceable parts are listed in Figure 3. A complete inventory should be stocked and controlled to
prevent lost time when replacement of parts is necessary. Parts other than those listed should be replaced by
TE to ensure quality and reliability. Order replacement parts through your TE Representative, or call
1-800-526-5142, or send a facsimile of your purchase order to 717-986-7605, or write to:
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
For customer repair service, contact a TE Representative at 1-800-526-5136.
7. REVISION SUMMARY
 Updated document to corporate requirements
 Changed text in Paragraph 4.6
C
6 541
3
A
3
(Fully
Closed)
TOOL SPECIFICATIONS
DIMENSION
WEIGHT
A
15.4 [6.0]
B
571.5 [22.5] 5.7 kg [12.5 lb]
C
79.25 [3.12]
Rev C
2
B
REPLACEMENT PARTS
ITEM
PART NO.
DESCRIPTION
1
301555 SPACER
2
301556 SPRING
3
23057-6 PLUNGER, Ball
4
302312 PIN, Hinge
5
21045-9 RING, Retaining
6
306209-3 PIN, Latch
7
5-21006-0 SETSCREW, 10-32 X ¼ L
Figure 3
QTY PER ASSY
1
1
1
1
2
1
1
4 of 4