C-2266785 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

English

English German Russian Spanish Italian Polish Chinese Japanese Korean French Portuguese	Language :

C-2266785 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

◁

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2015

DESCRIPTION

2- 2266785 -1

FINE CRIMP HEIGHT ADJUST

2- 2266785 -2

FINE CRIMP HEIGHT ADJUST

2- 2266785 -5

2- 2266785 -7

7- 2266785 -7

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.55 mm [.061]

INSUL 1.95 mm [.077]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: Molex TERMINAL

TERMINAL NAME: Terminal

WIRE STRIP LENGTH

2.54-3.18 mm [.100-.125 IN]

TERMINAL

APPLICATION

SPECIFICATION

ATS-638881000 Rev E

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

Molex TERMINAL

C1__DWG_PN_2_0

2113707-1

C1__DWG_PN_1_1

08-50-0018

C1__DWG_PN_2_1

2113707-2

C1__DWG_PN_1_2

08-50-0061

C1__DWG_PN_2_2

2113707-3

C1__DWG_PN_1_3

08-50-0065

C1__DWG_PN_2_3

2113707-4

C1__DWG_PN_1_4

08-50-0107

C1__DWG_PN_2_4

2113707-5

C1__DWG_PN_1_5

08-50-0111

C1__DWG_PN_2_5

2113707-6

C1__DWG_PN_1_6

08-50-0133

C1__DWG_PN_2_6

2113707-7

C1__DWG_PN_1_7

08-50-0504

C1__DWG_PN_2_7

2113707-8

C1__DWG_PN_1_8

08-52-0116

C1__DWG_PN_2_8

2113707-9

C1__DWG_PN_1_9

08-55-0105

C1__DWG_PN_2_9

1-2113707-0

C1__DWG_PN_1_10

08-55-0121

C1__DWG_PN_2_10

1-2113707-1

C1__DWG_PN_1_11

08-55-0123

C1__DWG_PN_2_11

1-2113707-2

C1__DWG_PN_1_12

08-56-0107

C1__DWG_PN_2_12

1-2113707-3

1-2113707-4

1-2113707-5

3-2113707-1

3-2113707-2

08-56-0121

08-56-0161

08-56-0162

08-56-0133

08-65-0121

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

MOLEX CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 1.24-1.65 mm [.049-.065 IN]

TE TERMINAL

1-2113707-6

1-2113707-7

1-2113707-8

1-2113707-9

2-2113707-0

2-2113707-1

2-2113707-2

2-2113707-3

2-2113707-4

2-2113707-5

2-2113707-6

2-2113707-7

2-2113707-8

2-2113707-9

3-2113707-0

3-2113707-3

C1__DWG_PN_3_0

Molex TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

08-58-0125

C1__DWG_PN_4_1

C1__DWG_PN_3_2

08-59-0101

C1__DWG_PN_4_2

C1__DWG_PN_3_3

08-60-0003

C1__DWG_PN_4_3

C1__DWG_PN_3_4

08-65-0108

C1__DWG_PN_4_4

C1__DWG_PN_3_5

08-65-0110

C1__DWG_PN_4_5

C1__DWG_PN_3_6

08-65-0116

C1__DWG_PN_4_6

C1__DWG_PN_3_7

40-01-0117

C1__DWG_PN_4_7

C1__DWG_PN_3_8

40-07-1105

C1__DWG_PN_4_8

C1__DWG_PN_3_9

50-29-1767

C1__DWG_PN_4_9

C1__DWG_PN_3_10

50-29-1877

C1__DWG_PN_4_10

C1__DWG_PN_3_11

08-04-0001

C1__DWG_PN_4_11

C1__DWG_PN_3_12

08-50-0183

C1__DWG_PN_4_12

08-52-0124

08-56-0123

08-56-0181

08-65-0126

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

WIRE

SIZE

22 AWG OR 0.35mm2

24 AWG OR 0.20mm2

26 AWG OR 0.12mm2

CRIMP HEIGHT

mm [INCH]

0.98+/-0.025 [.039+/-.001] W1__DWG_WGAUGE_1

0.94+/-0.025 [.037+/-.001] W1__DWG_WGAUGE_2

0.89+/-0.025 [.035+/-.001] W1__DWG_WGAUGE_3

CRIMP HEIGHT 9

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.9

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

8.4

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

8.9

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139

& 152.

8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

2266785 -4

2266785 -5

AMP 4805 REV 31MAR2000

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2266785 -5

8- 2266785 -4

5-18022-5

8- 2266785 -5

8- 2266785 -4

5-18022-5

2119641-2

1901094-3

2119653-2

1901094-3

2119653-2

2119641-2

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-2222

-1111

---1-

-1111

6- 1 1 1 1

--2--

-77 -27 -25 -22 -21

2168083-1

1633782-1

2119782-1

2119640-1

2079988-1

1-22279-3

2119082-5

2079764-1

2119083-1

2168400-6

PART NO

SCR, SKT HD CAP, RoHS, M3 X 8.0

FENCE

FINE ADJUST HEAD ASM, PACIFIC STYLE

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

SPRING, COMPRESSION

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 16

DESCRIPTION

2168083-1

269

1633782-1

267

2119782

251

2119640-1

250

2079988_GATD

249

1-22279-3_SIMP

246

2119082-5

244

2079764

243

2119083

242

2168400-6

240

ITEM

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

----1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

---1-

2063440-1 AIR FEED MODULE

2063440-1

238

--1--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--1--

1901094-3 SPACER, FEEDER

1901094-3

198

---2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

---1-

-1111

240638-1

8-21084-1

SPRING, FEED FINGER

O-RING, .801 ID, .070 DIA. MAT.

240638

163

8-21084-1_GATD

152

---1-

2119641-2 FEED CAM, AIR FEED

2119641-2

151

-1111

2119798-2 DETENT PIN

2119798-2

145

-1111

2079383-8 SCR, BHSC, RoHS (M4 X 16)

2079383-8

144

----1

2119653-2 FEED CAM, POST FEED

2119653-2

142

-1111

2119656-2 APPLICATOR BASIC ASSEMBLY, SF

2119656-2

141

-1111

2119650-1 RAM, ASIAN STYLE, SIDE FEED

2119650

140

-1111

2119092-2 BOLT, ADJUSTMENT

2119092-2

139

---1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

---1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--1--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-1111

2217068-1 BRACKET, AIR BLAST

2217068-1

130

- 457 457 457 457

2030758-3

TUBING, POLYURETHANE

2030758-3_2151622

129

-1111

5018030-2 NUT, HEX, REG, RoHS, M4

5018030-2

128

-1111

1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10

1-2168083-0

127

-1111

986220-2

CLAMP, CABLE, BLACK

986220-2

126

-1111

1-22281-8 SPRING, COMPRESSION

1-22281-8

121

- - REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-1111

23238-1

INSERT, COUPLING

23238

101

-1111

1-690487-3 GUIDE, FRONT STRIP

1-690487-3

-2222

-1111

2168083-1

2168083-6

SCR, SKT HD CAP, RoHS, M3 X 8.0

SCR, SKT HD CAP, RoHS, M5 X 65

2168083-1

2168083-6

-1111

2-455888-3 SPACER, CRIMPER

2-455888-3

-1111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1111

2119791-5 DEPRESSOR, WIRE

2119791-5

-1-11

2119740-1 TAG,IDENTIFICATION

2119740-1

-2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 3 3 3

-2222

992763-5

2-18032-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

992763-5

2-18032-5

---11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

---11

1338685-1 PAWL, FEED

1338685-1

---12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

----1

2119652-1 FEED CAM, PRE FEED

2119652

-2222

2168083-9 SCR, SKT HD CAP, RoHS, M4 X 20

2168083-9

-1111

2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0

2168083-3

-1111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

2119644-1 RAM WASHER, PRECISION

2119644-1

-2222

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-2222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-1111

2161328-1

1320908-9

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

2161328

1320908-9

-1111

1-1901086-9 PLATE, STRIP GUIDE

1-1901086-9

-2222

22281-7

SPRING, COMPRESSION

22281-7

-1111

356835-1

LEVER, DRAG RELEASE

356835-1

-1111

4-690754-5 DRAG, SPECIAL

4-690754-5

-1111

1-1320928-0 STRIP GUIDE

1-1320928-0

-1111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

1- 4 4 4 4

-1111

1-18028-2

2119533-4

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

1-18028-2

2119533-4

-1111

2119830-8 HOLDER, SLUG BLADE

2119830-8

1- 1 1 1 1

11 1 1 1 1

-----

1633579-7

1633578-4

1633576-6

BLADE, SLUG

PLATE, REAR SHEAR

ANVIL, SPECIAL

1633579-7

1633578-4

1633576-6

ITEM_7

-----

ITEM_6

-1111

2-240641-1 SPACER

2-240641-1

-1111

3-238009-5 BLOCK, FL CRIMPER SPACER

3-238009-5

11 1 1 1 1

-1111

6-1803016-1

455888-1

CRIMPER, INSULATION F

SPACER, CRIMPER

6-1803016-1

455888-1

11 1 1 1 1

3-1633664-7 CRIMPER, WIRE

3-1633664-7

-77 -27 -25 -22 -21 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

13MAY2015

B. WEAVER

CHK

13MAY2015

G. BAILEY

APVD

13MAY2015 NAME

G. BAILEY

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266785

SCALE

SHEET

1:2

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

▷