C-2266604 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266604 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

◁

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2014

DESCRIPTION

2- 2266604 -1

FINE CRIMP HEIGHT ADJUST

2- 2266604 -2

FINE CRIMP HEIGHT ADJUST

2- 2266604 -5

FINE CRIMP HEIGHT ADJUST

2- 2266604 -7

FINE CRIMP HEIGHT ADJUST

7- 2266604 -7

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2266604 -5

8- 2266604 -4

5-18022-5

8- 2266604 -5

8- 2266604 -4

5-18022-5

2119641-2

1901094-3

2119653-2

1901094-3

2119653-2

2119641-2

2119799-1

1-1752354-9

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

1.60 mm [.063]

2.30 mm [.091]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: Molex TERMINAL

Molex CRIMP SPECIFICATION

TERMINAL NAME: Terminal, MinFit

WIRE STRIP LENGTH

3.00-3.50 mm [.118-.138 IN]

TERMINAL

APPLICATION

SPECIFICATION

63901-5600 Rev D

INSULATION DIAMETER RANGE

n 1.90-2.30 mm [.075-.091 IN]

TERMINAL DATA: Molex TERMINAL

Molex CRIMP SPECIFICATION

TERMINAL NAME: Terminal, MiniFit

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

3.00-3.50 mm [.118-.138 IN]

TERMINAL

APPLICATION

SPECIFICATION

63901-5600 Rev D

n 1.90-2.30 mm [.075-.091 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

Molex TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

Molex TERMINAL

C1__DWG_PN_4_0

286603-1

C1__DWG_PN_1_1

39-00-0038

C1__DWG_PN_2_1

2-286603-7

C1__DWG_PN_3_1

44485-1211

C1__DWG_PN_4_1

286603-2

C1__DWG_PN_1_2

39-00-0055

C1__DWG_PN_2_2

2-286603-8

C1__DWG_PN_3_2

44485-1311

C1__DWG_PN_4_2

286603-3

C1__DWG_PN_1_3

39-00-0207

C1__DWG_PN_2_3

2-286603-9

C1__DWG_PN_3_3

44485-1411

C1__DWG_PN_4_3

286603-4

C1__DWG_PN_1_4

39-00-0163

C1__DWG_PN_2_4

286611-1

C1__DWG_PN_3_4

39-00-0040

C1__DWG_PN_4_4

286603-5

C1__DWG_PN_1_5

39-00-0059

C1__DWG_PN_2_5

286611-2

C1__DWG_PN_3_5

39-00-0061

C1__DWG_PN_4_5

286603-6

C1__DWG_PN_1_6

39-00-0153

C1__DWG_PN_2_6

286611-3

C1__DWG_PN_3_6

39-00-0053

C1__DWG_PN_4_6

286603-7

C1__DWG_PN_1_7

39-00-0181

C1__DWG_PN_2_7

286611-4

C1__DWG_PN_3_7

39-00-0120

C1__DWG_PN_4_7

286603-8

C1__DWG_PN_1_8

39-00-0213

C1__DWG_PN_2_8

286611-5

C1__DWG_PN_3_8

39-00-0126

C1__DWG_PN_4_8

1-286603-1

C1__DWG_PN_1_9

39-00-0114

C1__DWG_PN_2_9

286611-6

C1__DWG_PN_3_9

39-00-0219

C1__DWG_PN_4_9

1-286603-2

39-00-0428

286611-8

39-00-0411

1-286603-3

39-00-0419

286611-9

39-00-0430

1-286603-4

39-00-0425

1-286611-1

39-00-0121

1-286603-5

39-00-0436

1-286611-2

39-00-0420

1-286603-6

39-00-0440

1-286611-3

39-00-0437

1-286603-7

39-00-0073

1-286611-4

39-00-0426

1-286603-8

39-00-0108

1-286611-6

39-00-0075

1-286603-9

39-00-0169

1-286611-7

39-00-0427

2-286603-0

39-00-0175

1-286611-8

40-13-0853

2-286603-1

39-00-0194

2-286611-0

30490-1002

2-286603-2

39-00-0200

2-286611-1

30490-2002

2-286603-3

39-00-0405

2-286611-2

40-01-0853

2-286603-4

39-00-0407

2-286611-3

98-00-0174

2-286603-5

39-00-0410

2-286611-4

30490-0002

2-286603-6

40-13-0851

WIRE

SIZE

18 AWG or 0.80mmÂ²

20 AWG or 0.50mmÂ²

22 AWG or 0.35mmÂ²

24 AWG or 0.20mmÂ²

CRIMP HEIGHT

mm [INCH]

1.02+/-0.05 [.040+/-.002] W1__DWG_WGAUGE_1

0.995+/-0.045 [.039+/-.002] W1__DWG_WGAUGE_2

0.895+/-0.045 [.035+/-.002] W1__DWG_WGAUGE_3

0.83+/-0.04 [.033+/-.002] W1__DWG_WGAUGE_4

CRIMP HEIGHT 9

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.7

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

6.8

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

7.8

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

8.4

W1__FA_SETTING_4

TE TERMINAL

286603-9

2-286603-7

286611-7

1-286611-9

2113022-1

2113022-2

2113022-3

2113022-4

2113022-5

2113022-6

C2__DWG_PN_1_0

Molex TERMINAL

C2__DWG_PN_2_0

C2__DWG_PN_1_1

44476-1111

C2__DWG_PN_2_1

C2__DWG_PN_1_2

44476-1211

C2__DWG_PN_2_2

C2__DWG_PN_1_3

44478-1111

C2__DWG_PN_2_3

44478-1211

45750-1211

45750-1111

46012-1111

46018-1541

46083-1111

46098-1541

TE TERMINAL

2113022-7

2113022-8

2113022-9

1-2113022-0

1-2113022-1

1-2113022-2

1-2113022-3

1-2113022-4

1-2113022-5

1-2113022-6

C2__DWG_PN_3_0

Molex TERMINAL

C2__DWG_PN_4_0

C2__DWG_PN_3_1

46012-1141

C2__DWG_PN_4_1

C2__DWG_PN_3_2

46012-1211

C2__DWG_PN_4_2

C2__DWG_PN_3_3

46012-1241

C2__DWG_PN_4_3

46083-1121

46083-1211

46083-1221

46134-1111

46134-1121

46134-1211

46134-1221

WIRE

SIZE

18 AWG or 0.80mmÂ²

20 AWG or 0.50mmÂ²

CRIMP HEIGHT

mm [INCH]

1.02+/-0.05 [.040+/-.002] W2__DWG_WGAUGE_1

0.995+/-0.045 [.039+/-.002] W2__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W2__DWG_CRIMP_HT_1

6.7

W2__FA_SETTING_1

W2__DWG_CRIMP_HT_2

6.8

W2__FA_SETTING_2

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL

TERMINIATING UNIT.

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

13 CUT TO LENGTH AT ASSEMBLY

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2266604 -4

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2266604 -4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266604 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

-1111

---1-

-1111

-77 -27 -25 -22 -21

2119782-1

2119640-1

2079988-1

1-22279-3

2119082-3

2079764-1

PART NO

FINE ADJUST HEAD ASM, PACIFIC STYLE

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

SPRING, COMPRESSION

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

DESCRIPTION

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.

8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

2119782

251

2119640-1

250

2079988_GATD

249

1-22279-3_SIMP

246

2119082-3

244

2079764

243

ITEM

& 2 of 4)

AMP 4805 REV 31MAR2000

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

6- 1 1 1 1

-1111

2119083-1

7-18023-7

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2119083

242

7-18023-7

241

--2--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

----1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

---1-

2063440-1 AIR FEED MODULE

2063440-1

238

--1--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--1--

1901094-3 SPACER, FEEDER

1901094-3

198

6- 1 1 1 1

-1111

1-1752354-9

993111-1

STANDOFF,HOLD-DOWN

PIN, SLOTTED SPRING 3.0 X 20.0

1-1752354-9

180

993111-1

177

-1111

5-22280-0 SPRING, COMPRESSION

5-22280-0

176

-1111

1752353-3 GUIDE PIN,HOLDDOWN

1752353-3

175

-1111

1901680-2 GUIDE PIN,HOLDDOWN

1901680-2

174

---2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

---1-

240638-1

SPRING, FEED FINGER

240638

163

-1111

8-21084-1 O-RING, .801 ID, .070 DIA. MAT.

8-21084-1_GATD

152

---1-

2119641-2 FEED CAM, AIR FEED

2119641-2

151

-1111

2119798-2 DETENT PIN

2119798-2

145

-1111

2079383-8 SCR, BHSC, RoHS (M4 X 16)

2079383-8

144

-4444

2168400-5 SHCS, LOW HEAD, RoHS, M4 X 20

2168400-5

143

----1

2119653-2 FEED CAM, POST FEED

2119653-2

142

-1111

2-2119656-2 APPLICATOR BASIC ASSEMBLY, SF

2-2119656-2

141

-1111

2119650-1 RAM, ASIAN STYLE, SIDE FEED

2119650

140

-1111

2119092-2 BOLT, ADJUSTMENT

2119092-2

139

---1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

---1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--1--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

- - REF - -

-1111

2119944-1

455888-7

FEED FINGER ASSEMBLY,SF

SPACER, CRIMPER

2119944-1

117

455888-7

-1111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1111

2119791-9 DEPRESSOR, WIRE

2119791-9

-1111

2119943-1 WASHER, SPACER

2119943-1

-1-11

2119740-1 TAG,IDENTIFICATION

2119740-1

-2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 3 3 3

---11

992763-5

5-18022-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, HEX HD CAP, M4 X 6.0

992763-5

5-18022-5

---11

1338685-1 PAWL, FEED

1338685-1

13 - 2 2 2 2

-1111

2168083-8

5018030-1

SCR, SKT HD CAP, RoHS, M4 X 16

NUT, HEX, REG, RoHS, M3

2168083-8

5018030-1

-1111

811242-5

BUMPER, HOLD DOWN

811242-5

-1111

690753-2

SPACER, TONKER

690753-2

---12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

----1

2119652-1 FEED CAM, PRE FEED

2119652

-1111

4-1722335-3 STRIPPER, SIDE FEED

4-1722335-3

-1111

1-5018030-0 NUT, HEX, REG, RoHS, M3.5

1-5018030-0

-1111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

2119644-1

1752356-9

RAM WASHER, PRECISION

SUPPORT, TERMINAL

2119644-1

1752356-9

-2222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-1111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-1111

1320908-3 SPACER, STRIP GUIDE

1320908-3

-1111

2119959-1 ASSEMBLY, STRIP GUIDE

2119959-1

-1111

455888-5

SPACER, CRIMPER

455888-5

-1111

1320928-2 STRIP GUIDE

1320928-2

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

1- 1 1 1 1

-1111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-1111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1 1 1

11 1 1 1 1

-1111

2119805-1

1803095-1

7-1803054-1

3-240641-0

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

2119805-1

1803095-1

7-1803054-1

3-240641-0

-----

ITEM_6

-1111

2119757-9 DEPRESSOR, SHEAR

2119757-9

-1111

2-238011-5 BLOCK, CRIMPER SPACER

2-238011-5

11 1 1 1 1

-1111

9-2119582-9

455888-4

CRIMPER, INSULATION F PREMIUM

SPACER, CRIMPER

9-2119582-9

455888-4

11 1 1 1 1

8-1633738-5 CRIMPER, WIRE

8-1633738-5

-77 -27 -25 -22 -21 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

B. WEAVER

CHK

G. BAILEY

APVD

G. BAILEY

PRODUCT SPEC

17DEC2014

APPLICATION SPEC

WEIGHT

CUSTOMER DRAWING

NAME

SIZE

CAGE CODE

A1 00779

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266604

SCALE

SHEET

1:2

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

▷