C-2266590 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

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C-2266590 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

◁

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2- 2266590 -1

FINE CRIMP HEIGHT ADJUST

2- 2266590 -2

FINE CRIMP HEIGHT ADJUST

2- 2266590 -5

FINE CRIMP HEIGHT ADJUST

2- 2266590 -7

FINE CRIMP HEIGHT ADJUST

7- 2266590 -7

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2266590 -5

8- 2266590 -4

5-18022-5

8- 2266590 -5

8- 2266590 -4

5-18022-5

2119641-2

1901094-3

2119653-2

1901094-3

2119653-2

2119641-2

2119799-1

1-1752354-9

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.63 mm [.064]

INSUL 3.05 mm [.120]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: KOSTAL TERMINAL

KOSTAL CRIMP SPECIFICATION

TERMINAL NAME: KOSTAL MLK 1.2 RECEPTACLE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

2.80-3.40 mm [.110-.134 IN]

TERMINAL

KOSTAL SPEC DOC00061540 MAY 2012

APPLICATION

SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

1949900-1

1949900-2

1949900-7

1-1949900-0

1-1949900-3

1-1949900-6

C1__DWG_PN_1_0

KOSTAL TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

2 21 XX 49269 0

C1__DWG_PN_2_1

C1__DWG_PN_1_2

2 21 XX 61412 0

C1__DWG_PN_2_2

C1__DWG_PN_1_3

3 21 XX 68065 0

C1__DWG_PN_2_3

C1__DWG_PN_1_4

3 21 XX 69009 0

C1__DWG_PN_2_4

C1__DWG_PN_1_5

3 21 XX 69011 0

C1__DWG_PN_2_5

C1__DWG_PN_1_6

3 21 XX 69013 0

C1__DWG_PN_2_6

TE SEAL

2113388-1

1949520-1

1572751-1

963530-1

C1__DWG_PN_3_0

KOSTAL SEAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

121667-0023

C1__DWG_PN_4_1

C1__DWG_PN_3_2

1 08 00 50725 0

C1__DWG_PN_4_2

C1__DWG_PN_3_3

1 08 00 44452 1

C1__DWG_PN_4_3

C1__DWG_PN_3_4

CABLE

WIRE

SIZE

1.00mm2

18 AWG

0.75mm2

CRIMP HEIGHT

mm [INCH]

1.20+/-0.03 [.047+/-.001] W1__DWG_WGAUGE_1

1.13+/-0.03 [.044+/-.001] W1__DWG_WGAUGE_2

1.10+/-0.03 [.043+/-.001] W1__DWG_WGAUGE_3

CRIMP HEIGHT 9

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.8

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

5.7

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

5.9

W1__FA_SETTING_3

TERMINAL DATA: KOSTAL TERMINAL

KOSTAL CRIMP SPECIFICATION

TERMINAL NAME: KOSTAL MLK 1.2 RECEPTACLE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

2.80-3.40 mm [.110-.134 IN]

TERMINAL

KOSTAL SPEC DOC00061540 MAY 2012

APPLICATION

SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

1-1949900-9

2-1949900-0

2-1949900-1

2-1949900-2

2-1949900-3

2-1949900-4

C2__DWG_PN_1_0

KOSTAL TERMINAL

C2__DWG_PN_2_0

C2__DWG_PN_1_1

3 21 40 68096 0

C2__DWG_PN_2_1

C2__DWG_PN_1_2

3 21 40 68089 0

C2__DWG_PN_2_2

C2__DWG_PN_1_3

3 21 24 68089 0

C2__DWG_PN_2_3

C2__DWG_PN_1_4

3 21 56 68089 0

C2__DWG_PN_2_4

C2__DWG_PN_1_5

3 21 24 68096 0

C2__DWG_PN_2_5

C2__DWG_PN_1_6

3 21 25 68096 0

C2__DWG_PN_2_6

TE SEAL

2113388-1

1949520-1

1572751-1

963530-1

C2__DWG_PN_3_0

KOSTAL SEAL

C2__DWG_PN_4_0

C2__DWG_PN_3_1

121667-0023

C2__DWG_PN_4_1

C2__DWG_PN_3_2

1 08 00 50725 0

C2__DWG_PN_4_2

C2__DWG_PN_3_3

1 08 00 44452 1

C2__DWG_PN_4_3

C2__DWG_PN_3_4

CABLE

WIRE

SIZE

0.75mm2

20 AWG

0.50mm2

CRIMP HEIGHT

mm [INCH]

1.04+/-0.03 [.041+/-.001] W2__DWG_WGAUGE_1

0.97+/-0.03 [.038+/-.001] W2__DWG_WGAUGE_2

0.96+/-0.03 [.038+/-.001] W2__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W2__DWG_CRIMP_HT_1

6.6

W2__FA_SETTING_1

W2__DWG_CRIMP_HT_2

7.3

W2__FA_SETTING_2

W2__DWG_CRIMP_HT_3

7.5

W2__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266590 -4

2266590 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62

& 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139

& 152.

8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.

13 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-1111

---1-

-77 -27 -25 -22 -21

2119782-1

2119640-1

2079988-1

PART NO

FINE ADJUST HEAD ASM, PACIFIC STYLE

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

DESCRIPTION

2119782

251

2119640-1

250

2079988_GATD

249

ITEM

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

-1111

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

-1111

2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-4

244

-1111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- 1 1 1 1

-1111

2119083-1

7-18023-7

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2119083

242

7-18023-7

241

--2--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

----1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

---1-

--1--

2063440-1

2119740-2

AIR FEED MODULE

TAG,IDENTIFICATION

2063440-1

238 D

2119740-2

213

--1--

1901094-3 SPACER, FEEDER

1901094-3

198

---2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

---1-

240638-1

SPRING, FEED FINGER

240638

163

-1111

8-21084-1 O-RING, .801 ID, .070 DIA. MAT.

8-21084-1_GATD

152

---1-

2119641-2 FEED CAM, AIR FEED

2119641-2

151

-1111

2119798-2 DETENT PIN

2119798-2

145

-1111

2079383-8 SCR, BHSC, RoHS (M4 X 16)

2079383-8

144

-4444

2168400-5 SHCS, LOW HEAD, RoHS, M4 X 20

2168400-5

143

----1

2119653-2 FEED CAM, POST FEED

2119653-2

142

-1111

1-2119656-0 APPLICATOR BASIC ASSEMBLY, SF

1-2119656-0

141

-1111

2119650-1 RAM, ASIAN STYLE, SIDE FEED

2119650

140

-1111

2119092-2 BOLT, ADJUSTMENT

2119092-2

139

---1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

---1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--1--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-1111

455888-6

2119956-1

SPACER, CRIMPER

DOCUMENTATION PACKAGE

455888-6

2119956-1

-1111

1-2119791-0 DEPRESSOR, WIRE

1-2119791-0

-1111

2119943-1 WASHER, SPACER

2119943-1

-1-11

2119740-1 TAG,IDENTIFICATION

2119740-1

-2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6-3333

---11

992763-5

5-18022-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, HEX HD CAP, M4 X 6.0

992763-5

5-18022-5

13 - 1 1 1 1

---11

985575-3

1338685-1

SCR, FLT SKT HD CAP M3 X 10.0

PAWL, FEED

985575-3

1338685-1

-2222

2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0

2168083-3

-1111

5018030-1 NUT, HEX, REG, RoHS, M3

5018030-1

-1111

811242-5

BUMPER, HOLD DOWN

811242-5_OLD

-1111

690753-2

SPACER, TONKER

690753-2

---12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

----1

2119652-1 FEED CAM, PRE FEED

2119652

-1111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

2119644-1 RAM WASHER, PRECISION

2119644-1

-1111

1752356-6 SUPPORT, TERMINAL

1752356-6

-2222

-1111

2079383-5

2161328-1

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2079383-5

2161328

-1111

1-1320908-0 SPACER, STRIP GUIDE

1-1320908-0

-1111

2119959-1 ASSEMBLY, STRIP GUIDE

2119959-1

-1111

455888-3

SPACER, CRIMPER

455888-3

-1111

1320928-2 STRIP GUIDE

1320928-2

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-1111

2119533-1 STRIPPER, SIDE FEED

2119533

1- 1 1 1 1

-1111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-1111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1 1 1

11 1 1 1 1

-1111

2119805-1

318707-1

3-1633928-4

240641-4

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

2119805-1

318707-1

3-1633928-4

240641-4

-----

ITEM_6

-1111

2119781-1 DEPRESSOR, SHEAR

2119781-1

-1111

238011-4

BLOCK, CRIMPER SPACER

238011-4

11 1 1 1 1

-1111

1633965-2

1-455888-0

CRIMPER, INSULATION O PREMIUM

SPACER, CRIMPER

1633965-2

1-455888-0

11 1 1 1 1

5-1633738-9 CRIMPER, WIRE

5-1633738-9

-77 -27 -25 -22 -21 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

Y.YIN

CHK

G.BAILEY

APVD

U.GUO

PRODUCT SPEC

12OCT2013

12OCT2013 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266590

SCALE

SHEET

1:2

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

▷