C-2266583 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266583 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

◁

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2- 2266583 -2

FINE CRIMP HEIGHT ADJUST

2- 2266583 -5

2- 2266583 -7

7- 2266583 -7

APPLICATOR DATA

CRIMP

SIZE

WIRE 4.20 mm [.165]

INSUL 6.20 mm [.244]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338683-8

8- 2266583 -5

8- 2266583 -4

5-18022-5

1901094-3

2119641-2

2119799-1

2168400-6 (QUANTITY 2)

2063440-2

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: 8mm NGP PLUS

WIRE STRIP LENGTH

6.10-6.86 mm [.240-.270 IN]

TERMINAL

114-15109

APPLICATION

SPECIFICATION

TERMINALS APPLIED

10 12

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

1544968-1

C1__DWG_PN_1_1

1544968-2

C1__DWG_PN_2_1

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

TE SEAL

C1__DWG_PN_3_0

TE SEAL

1544970-1

1544970-2

C1__DWG_PN_4_0

CABLE DIAMETER

C1__DWG_PN_4_1

C1__DWG_PN_4_2

WIRE

SIZE

6.00mm2

5.00mm2

CRIMP HEIGHT

mm [INCH]

2.64+/-0.05 [.104+/-.002] W1__DWG_WGAUGE_1

2.59+/-0.05 [.102+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.9

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

7.1

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266583 -4

2266583 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139

& 152.

8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 CUT TO LENGTH AT ASSEMBLY.

12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.

13 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

14 SEAL PART NUMBER 1554970-1 IS TO BE USED WITH 5mm WIRE ONLY.

15 SEAL PART NUMBER 1554970-2 IS TO BE USED WITH 6mm WIRE ONLY.

16 RELOCATE ITEM 19 TO BACK OF APPLICATOR.

-222

-111

---1

-77 -27 -25 -22

2168083-1

1633782-6

2119782-1

2119640-1

PART NO

SCR, SKT HD CAP, RoHS, M3 X 8.0

FENCE

FINE ADJUST HEAD ASM, PACIFIC STYLE

PUSH ROD, AIR FEED

DESCRIPTION

2168083-1

269

1633782-6

267

2119782

251

2119640-1

250

ITEM

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

---1

2079988-1 BUSHING, LCH5-12, MISUMI

2079988_GATD

249

-111

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

-111

2119082-6 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-6

244

-111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6 -111

--2-

2119083-1

2168400-6

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 16

2119083

242

2168400-6

240

---1

2063440-2 AIR FEED MODULE

2063440-2

238

--1-

2119740-2

1901094-3

TAG,IDENTIFICATION

SPACER, FEEDER

2119740-2

213

1901094-3

198

---2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

---1

240638-1

SPRING, FEED FINGER

240638

163

-111

8-21084-1 O-RING, .801 ID, .070 DIA. MAT.

8-21084-1_GATD

152

---1

2119641-2 FEED CAM, AIR FEED

2119641-2

151

-111

2119798-2 DETENT PIN

2119798-2

145

-111

2079383-8 SCR, BHSC, RoHS (M4 X 16)

2079383-8

144

-444

2168400-5 SHCS, LOW HEAD, RoHS, M4 X 20

2168400-5

143

-111

1-2119656-8 APPLICATOR BASIC ASSEMBLY, SF

1-2119656-8_MOD

141

-111

2161312-1 RAM, STEPPED, ASIAN STYLE, SIDE FEED

2161312

140

-111

2119092-2 BOLT, ADJUSTMENT

2119092-2

139

---1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

---1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--1-

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

- - REF -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-111

2119955-1 ASSY, LUBRICATOR, SIDE FEED

2119955-1

113

-111

1-690438-0 FRONT STRIP GUIDE

1-690438-0

-111

1-455888-6 SPACER, CRIMPER

1-455888-6

-222

-111

2079383-4

1803096-1

SCR, BHSC, RoHS (M4 X 8)

EXTENSION PLATE

2079383-4

1803096-1

-111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-111

2119791-9 DEPRESSOR, WIRE

2119791-9

-1-1

2119740-1 TAG,IDENTIFICATION

2119740-1

-222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 3 3

---1

992763-5

5-18022-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, HEX HD CAP, M4 X 6.0

992763-5

5-18022-5

13 - 1 1 1

---1

1-2168083-3

1338683-8

SCR, SKT HD CAP, RoHS, M3 X 16

FEED PAWL

1-2168083-3

1338683-8

11 - 2 2 2

-111

2168083-9

5018030-1

SCR, SKT HD CAP, RoHS, M4 X 20

NUT, HEX, REG, RoHS, M3

2168083-9

5018030-1

-111

811242-5

BUMPER, HOLD DOWN

811242-5

-111

690753-2

SPACER, TONKER

690753-2

---1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-111

1-2079383-5 SCR, BHSC, RoHS (M8 X 40)

1-2079383-5

-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-111

2119644-3 RAM WASHER, PRECISION

2119644-3

-111

1752356-8 SUPPORT, TERMINAL

1752356-8

-222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-111

2161328-1

1-1320908-0

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

2161328

1-1320908-0

-111

2119959-5 ASSEMBLY, STRIP GUIDE

2119959-5

-111

455888-3

SPACER, CRIMPER

455888-3

-222

22283-1

SPRING, COMPRESSION

SIMP_22283-1

-111

240792-1

DRAG, TERMINAL

240792-1

-111

1320928-4 STRIP GUIDE

1320928-4

-111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-222

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

1- 1 1 1

-111

1803013-1

3-22280-3

STRIPPER, SIDE FEED

SPRING, COMPRESSION

1803013-1

SIMP_3-22280-3

-111

1-356885-3 STOP, SHEAR

1-356885-3

1- 1 1 1

11 1 1 1

-111

1-2119805-2

1-318059-0

6-1803054-9

8-240641-5

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

1-2119805-2

1-318059-0

6-1803054-9

8-240641-5

----

ITEM_6

-111

1803080-1 DEPRESSOR, SHEAR

1803080-1

-111

5-238011-8 BLOCK, CRIMPER SPACER

5-238011-8

11 1 11

-111

1803208-5

455888-1

CRIMPER, INSULATION OVERLAP PREMIUM

SPACER, CRIMPER

1803208-5

455888-1

11 1 11

7-1633738-4 CRIMPER, WIRE

7-1633738-4

-77 -27 -25 -22 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

L.GROSS

CHK

T.ELBIN

APVD

D.STOUGH

PRODUCT SPEC

21NOV2014

21NOV2014 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266583

SCALE

SHEET

1:2

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

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