C-2266545 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2266545 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

◁

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2- 2266545 -1

FINE CRIMP HEIGHT ADJUST

2- 2266545 -2

FINE CRIMP HEIGHT ADJUST

2- 2266545 -5

FINE CRIMP HEIGHT ADJUST

2- 2266545 -7

FINE CRIMP HEIGHT ADJUST

7- 2266545 -7

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 5.59 mm [.220]

INSUL 6.86 mm [.270]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: DELPHI TERMINAL

TERMINAL NAME: RING TERMINAL

WIRE STRIP LENGTH

6.46-7.22 mm [.254-.284 IN]

TERMINAL

12103517 pg 1 of 49

APPLICATION

SPECIFICATION

TERMINALS APPLIED

DELPHI CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

3.20-4.30 mm [.126-.169 IN]

TE TERMINAL

C1__DWG_PN_1_0

DELPHI TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

DELPHI TERMINAL

C1__DWG_PN_4_0

1557699-1

C1__DWG_PN_1_1

12103517

C1__DWG_PN_2_1

WIRE

SIZE

5.00mm2

3.00mm2

CRIMP HEIGHT

mm [INCH]

3.35+/-0.05 [.132+/-.002] W1__DWG_WGAUGE_1

3.05+/-0.05 [.120+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.5

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

8.0

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266545 -4

2266545 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139

& 152.

8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 CUT TO LENGTH AT ASSEMBLY.

AMP 4805 REV 31MAR2000

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338683-9

5-18022-5

8- 2266545 -5

8- 2266545 -4

5-18022-5

8- 2266545 -5

8- 2266545 -4

5-18022-5

2119641-2

1901094-3

2119653-2

1901094-3

2119653-2

2119641-2

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-1111

---1-

-1111

-77 -27 -25 -22 -21

2119782-1

2119640-1

2079988-1

1-22279-3

PART NO

FINE ADJUST HEAD ASM, PACIFIC STYLE

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

SPRING, COMPRESSION

DESCRIPTION

2119782

251

2119640-1

250

2079988_GATD

249

1-22279-3_SIMP

246

ITEM

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

-1111

2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-4

244

-1111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- 1 1 1 1

--2--

2119083-1

2168400-6

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 16

2119083

242

2168400-6

240

----1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

---1-

2063440-1 AIR FEED MODULE

2063440-1

238

1- 1 1 1 1

--1--

2063687-5

2161951-4

2119740-2

PLATE, REAR SHEAR

BLADE, SLUG

TAG,IDENTIFICATION

2063687-5

233

2161951-4

232

2119740-2

213

--1--

1901094-3 SPACER, FEEDER

1901094-3

198

---2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

---1-

240638-1

SPRING, FEED FINGER

240638

163

-1111

8-21084-1 O-RING, .801 ID, .070 DIA. MAT.

8-21084-1_GATD

152

---1-

2119641-2 FEED CAM, AIR FEED

2119641-2

151

-1111

2119798-2 DETENT PIN

2119798-2

145

-1111

2079383-8 SCR, BHSC, RoHS (M4 X 16)

2079383-8

144

----1

2119653-2 FEED CAM, POST FEED

2119653-2

142

-1111

1-2119656-0 APPLICATOR BASIC ASSEMBLY, SF

1-2119656-0

141

-1111

2119650-1 RAM, ASIAN STYLE, SIDE FEED

2119650

140

-1111

2119092-2 BOLT, ADJUSTMENT

2119092-2

139

---1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

---1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--1--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-1111

1-22281-8 SPRING, COMPRESSION

SIMP_1-22281-8

121

- - REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-1111

690487-9

GUIDE, FRONT STRIP

690487-9

-2222

-1111

2168083-1

2168083-6

SCR, SKT HD CAP, RoHS, M3 X 8.0

SCR, SKT HD CAP, RoHS, M5 X 65

2168083-1

2168083-6

-1111

455888-5

SPACER, CRIMPER

455888-5

-1111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1-11

2119740-1 TAG,IDENTIFICATION

2119740-1

-2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 3 3 3

-2222

992763-5

2-18032-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

992763-5

2-18032-5

---11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

---11

1338683-9 FEED PAWL

1338683-9

-1111

1-811242-0 BUMPER, HOLD DOWN

1-811242-0

-1111

3-18031-6 SCR, SET, CUP POINT M2.5 X 3.0

3-18031-6

---12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

----1

2119652-1 FEED CAM, PRE FEED

2119652

-2222

2168083-9 SCR, SKT HD CAP, RoHS, M4 X 20

2168083-9

-1111

2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16

2168083-8

-1111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

1-2119644-3 RAM WASHER, PRECISION

1-2119644-3

-2222

2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0

2168083-3

-1111

12 - 2 2 2 2

-1111

2161328-1

2-2168083-1

1-1901091-1

HEX HEAD, FLANGED, M5 x 8mm LONG

SCR, SKT HD CAP, RoHS, M3 X 25

PLATE, REAR STRIP GUIDE

2161328

2-2168083-1

1-1901091-1

-2222

22283-1

SPRING, COMPRESSION

SIMP_22283-1

-1111

356835-1

LEVER, DRAG RELEASE

356835-1

-1111

240792-7

DRAG, TERMINAL

240792-7

-1111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-1111

1-2119533-0 STRIPPER, SIDE FEED

1-2119533-0

-1111

1-189124-2 GUIDE, FRONT STRIP

1-189124-2

-1111

1803011-6 HOLDER, SLUG BLADE

1803011-6

-----

ITEM_10

-----

ITEM_9

11 1 1 1 1

-----

1633739-3

ANVIL

1633739-3

ITEM_7

-----

ITEM_6

-----

ITEM_5

-1111

238009-1

BLOCK, FL CRIMPER SPACER

238009-1

11 1 1 1 1

-1111

9-2119784-9

1-455888-0

CRIMPER, INSULATION O PREMIUM

SPACER, CRIMPER

9-2119784-9

1-455888-0

11 1 1 1 1

456413-6

CRIMPER, WIRE PREMIUM

456413-6

-77 -27 -25 -22 -21 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

28JAN2014

K. STAKEM

CHK

T. ELBIN

28JAN2014

APVD

28JAN2014 NAME

T. ELBIN

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266545

SCALE

SHEET

1:2

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

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