C-2266520 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2266520 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

◁

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2- 2266520 -1

FINE CRIMP HEIGHT ADJUST

2- 2266520 -2

FINE CRIMP HEIGHT ADJUST

2- 2266520 -5

FINE CRIMP HEIGHT ADJUST

2- 2266520 -7

FINE CRIMP HEIGHT ADJUST

7- 2266520 -7

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2266520 -5

8- 2266520 -4

5-18022-5

8- 2266520 -5

8- 2266520 -4

5-18022-5

2119641-2

1901094-3

2119653-2

1901094-3

2119653-2

2119641-2

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.78 mm [.070]

INSUL 2.29 mm [.090]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: 070 II SERIES ''S'' CONTACT

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

4.00-4.50 mm [.157-.177 IN]

TERMINAL

(A)114-5160

APPLICATION

SPECIFICATION

(B)114-5198

TERMINALS APPLIED

n 1.10-2.10 mm [.043-.083 IN]

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 175268-1

C1__DWG_PN_1_1

(A) 175272-1

C1__DWG_PN_2_1

(A) 175275-2

C1__DWG_PN_3_1

(B) 179965-1

C1__DWG_PN_4_1

(A) 1-175268-1

C1__DWG_PN_1_2

(A) 175275-5

C1__DWG_PN_3_2

(B) 179967-2

C1__DWG_PN_4_2

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: 070 II SERIES ''S'' CONTACT

WIRE STRIP LENGTH

4.00-4.50 mm [.157-.177 IN]

TERMINAL

APPLICATION

SPECIFICATION

INSULATION DIAMETER RANGE

n 1.10-2.10 mm [.043-.083 IN]

TERMINALS APPLIED

TE TERMINAL

C2__DWG_PN_1_0

TE TERMINAL

C2__DWG_PN_2_0

TE TERMINAL

C2__DWG_PN_3_0

TE TERMINAL

C2__DWG_PN_4_0

175268-1

C2__DWG_PN_1_1

1-175268-1

C2__DWG_PN_2_1

WIRE

SIZE

0.85mm2

0.50mm2

0.30mm2

CRIMP HEIGHT

mm [INCH]

1.17+/-0.05 [.046+/-.002] W1__DWG_WGAUGE_1

1.03+/-0.05 [.041+/-.002] W1__DWG_WGAUGE_2

0.94+/-0.05 [.037+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.5

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

7.2

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

7.8

W1__FA_SETTING_3

WIRE

SIZE

0.35mm2

CRIMP HEIGHT

mm [INCH]

0.94+/-0.05 [.037+/-.002] W2__DWG_WGAUGE_1

CRIMP HEIGHT

REFERENCE SETTING

W2__DWG_CRIMP_HT_1

7.8

W2__FA_SETTING_1

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266520 -4

2266520 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139

& 152.

8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

13 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER

REQUIREMENT.

IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.

THIS

CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN

A TE

CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED

ACCORDING TO

TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.

TE CONNECTIVITY

EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO

VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION

SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR

FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER

PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE

SPECIFIC

APPLICATION.

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

-1111

2119782-1 FINE ADJUST HEAD ASM, PACIFIC STYLE

2119782

251

---1-

2119640-1 PUSH ROD, AIR FEED

2119640-1

250

---1-

2079988-1 BUSHING, LCH5-12, MISUMI

2079988_GATD

249

-1111

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

-1111

2119082-5 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-5

244

-1111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- 1 1 1 1

-1111

2119083-1

7-18023-7

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2119083

242 D

7-18023-7

241

--2--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

----1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

---1-

2063440-1 AIR FEED MODULE

2063440-1

238

--1--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--1--

1901094-3 SPACER, FEEDER

1901094-3

198

---2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

8- 1 1 1 1

- REF REF REF REF

994969-1

994970-2

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

994969-1_GATD

166

COUNTER_994970

164

---1-

240638-1

SPRING, FEED FINGER

240638

163

7- 1 1 1 1

---1-

8-21084-1

2119641-2

O-RING, .801 ID, .070 DIA. MAT.

FEED CAM, AIR FEED

8-21084-1_GATD

152

2119641-2

151

-1111

2119798-2 DETENT PIN

2119798-2

145

-1111

2079383-8 SCR, BHSC, RoHS (M4 X 16)

2079383-8

144

-4444

2168400-5 SHCS, LOW HEAD, RoHS, M4 X 20

2168400-5

143

----1

2119653-2 FEED CAM, POST FEED

2119653-2

142

-1111

1-2119656-0 APPLICATOR BASIC ASSEMBLY, SF

1-2119656-0

141

-1111

2119650-1 RAM, ASIAN STYLE, SIDE FEED

2119650

140

7- 1 1 1 1

---1-

2119092-2

3-23627-7

BOLT, ADJUSTMENT

PIN, RETAIN, GRVD, 3/16 X .854

2119092-2

139

3-23627-7

137

---1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF - -

--1--

SEE NOTE 4

1633743-1

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

- - REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-1111

455888-5

SPACER, CRIMPER

455888-5

-1111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1-11

2119740-1 TAG,IDENTIFICATION

2119740-1

-2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 333

---11

992763-5

5-18022-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, HEX HD CAP, M4 X 6.0

992763-5

5-18022-5

---11

1338685-1 PAWL, FEED

1338685-1

-2222

1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10

1-2168083-0

-1111

5018030-1 NUT, HEX, REG, RoHS, M3

5018030-1

-1111

811242-5

BUMPER, HOLD DOWN

811242-5

-1111

690753-2

SPACER, TONKER

690753-2

---12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

----1

2119652-1 FEED CAM, PRE FEED

2119652

-1111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

2119644-1 RAM WASHER, PRECISION

2119644-1

-1111

1752356-1 SUPPORT, TERMINAL

1752356-1

-2222

-1111

2079383-5

2161328-1

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2079383-5

2161328

-1111

1320908-3 SPACER, STRIP GUIDE

1320908-3

-1111

2119959-1 ASSEMBLY, STRIP GUIDE

2119959-1

-1111

455888-3

SPACER, CRIMPER

455888-3

-1111

1320928-2 STRIP GUIDE

1320928-2

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-2222

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-1111

2119533-1 STRIPPER, SIDE FEED

2119533

1- 1 1 1 1

-1111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-1111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1 1 1

11 1 1 1 1

-----

2119805-1

1803095-1

1-1333203-7

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

2119805-1

1803095-1

1-1333203-7

ITEM_7

-----

ITEM_6

-1111

2119757-4 DEPRESSOR, SHEAR

2119757-4

-1111

2-238011-2 BLOCK, CRIMPER SPACER

2-238011-2

11 1 1 1 1

-1111

1-2119582-1

455888-6

CRIMPER, INSULATION F PREMIUM

SPACER, CRIMPER

1-2119582-1

455888-6

11 1 1 1 1

6-456404-7 CRIMPER, WIRE PREMIUM

6-456404-7

-77 -27 -25 -22 -21 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

K.HUANG

CHK

L.ZHANG

APVD

U.GUO

PRODUCT SPEC

25SEP2014

25SEP2014 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266520

SCALE

SHEET

1:2

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

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