C-2266418 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266418 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

◁

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2- 2266418 -2

FINE CRIMP HEIGHT ADJUST

2- 2266418 -5

2- 2266418 -7

7- 2266418 -7

APPLICATOR DATA

CRIMP

SIZE

WIRE 3.30 mm [.130]

INSUL 3.94 mm [.155]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

TERMINAL DATA: KOSTAL TERMINAL

TERMINAL NAME: SLK 2.8

WIRE STRIP LENGTH

5.00-5.60 mm [.197-.220 IN]

TERMINAL

00074173

APPLICATION

SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

1572233-1

1572233-2

1572233-3

C1__DWG_PN_1_0

KOSTAL TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

22124499720

C1__DWG_PN_2_1

C1__DWG_PN_1_2

22125499720

C1__DWG_PN_2_2

C1__DWG_PN_1_3

22140499720

C1__DWG_PN_2_3

KOSTAL CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 3.40-3.70 mm [.134-.146 IN]

TE TERMINAL

1572899-1

1572899-2

1572899-3

C1__DWG_PN_3_0

KOSTAL TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

10124499110

C1__DWG_PN_4_1

C1__DWG_PN_3_2

10140499110

C1__DWG_PN_4_2

C1__DWG_PN_3_3

10125499110

C1__DWG_PN_4_3

WIRE

SIZE

4.00mm2

CRIMP HEIGHT

mm [INCH]

1.95+/-0.05 [.077+/-.002] W1__DWG_WGAUGE_1

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.8

W1__FA_SETTING_1

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266418 -4

2266418 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139

& 152.

8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 FEED MUST BE SET TO USE THE SLOT IN THE CARRIER STRIP.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

8- 2266418 -5

8- 2266418 -4

5-18022-5

1901094-3

2119641-2

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

-111

1803078-3 SPACER, PRECISION

1803078-3

259

-111

2119782-1 FINE ADJUST HEAD ASM, PACIFIC STYLE

2119782

251

---1

2119640-1 PUSH ROD, AIR FEED

2119640-1

250

---1

2079988-1 BUSHING, LCH5-12, MISUMI

2079988_GATD

249

-111

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

-111

2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-4

244

-111

6- 1 1 1

-111

2079764-1

2119083-1

7-18023-7

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2079764

243 D

2119083

242

7-18023-7

241

--2-

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

---1

2063440-1 AIR FEED MODULE

2063440-1

238

--1-

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--1-

1901094-3 SPACER, FEEDER

1901094-3

198

---2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

---1

240638-1

SPRING, FEED FINGER

240638

163

-111

8-21084-1 O-RING, .801 ID, .070 DIA. MAT.

8-21084-1_GATD

152

---1

2119641-2 FEED CAM, AIR FEED

2119641-2

151

-111

2119798-2 DETENT PIN

2119798-2

145

-111

2079383-8 SCR, BHSC, RoHS (M4 X 16)

2079383-8

144

-444

2168400-5 SHCS, LOW HEAD, RoHS, M4 X 20

2168400-5

143

----

2119653-2 FEED CAM, POST FEED

2119653-2

142

-111

1-2119656-0 APPLICATOR BASIC ASSEMBLY, SF

1-2119656-0

141

-111

2161312-1 RAM, STEPPED, ASIAN STYLE, SIDE FEED

2161312

140

-111

2119092-2 BOLT, ADJUSTMENT

2119092-2

139

---1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

---1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF -

--1-

SEE NOTE 4

1633743-1

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

12 -

- REF -

111

2119944-1

1-455888-9

FEED FINGER ASSEMBLY,SF

SPACER, CRIMPER

2119944-1

117

1-455888-9

-111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-111

2119791-9 DEPRESSOR, WIRE

2119791-9

-1-1

2119740-1 TAG,IDENTIFICATION

2119740-1

-222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 3 3

---1

992763-5

5-18022-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, HEX HD CAP, M4 X 6.0

992763-5

5-18022-5

12 - - - 1

-222

1338685-1

1-2168083-0

PAWL, FEED

SCR, SKT HD CAP, RoHS, M4 X 10

1338685-1

1-2168083-0

-111

5018030-1 NUT, HEX, REG, RoHS, M3

5018030-1

-111

811242-5

BUMPER, HOLD DOWN

811242-5

-111

690753-2

SPACER, TONKER

690753-2

---1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-111

1-2079383-5 SCR, BHSC, RoHS (M8 X 40)

1-2079383-5

-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-111

2119644-2 RAM WASHER, PRECISION

2119644-2

-111

1752356-9 SUPPORT, TERMINAL

1752356-9

-222

-111

2079383-5

2161328-1

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2079383-5

2161328

-111

1320908-7 SPACER, STRIP GUIDE

1320908-7

-111

2119959-2 ASSEMBLY, STRIP GUIDE

2119959-2

-111

455888-3

SPACER, CRIMPER

455888-3

-111

1320928-6 STRIP GUIDE

1320928-6

-111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-222

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-111

2119533-1 STRIPPER, SIDE FEED

2119533

1- 1 1 1

-111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1 1

11 1 1 1

----

2119805-1

318707-1

1633136-1

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION .130

2119805-1

318707-1

1633136-1

ITEM_7

----

ITEM_6

-111

2119757-8 DEPRESSOR, SHEAR

2119757-8

-111

238011-3

BLOCK, CRIMPER SPACER

238011-3

11 1 1 1

-111

4-1803018-2

455888-8

CRIMPER, INSULATION O

SPACER, CRIMPER

4-1803018-2

455888-8

11 1 1 1

2-1752057-0 CRIMPER, WIRE PREMIUM, STEPPED

2-1752057-0

-77 -27 -25 -22 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

Y.YIN

CHK

G.BAILEY

APVD

U.GUO

PRODUCT SPEC

22JUL2014

22JUL2014 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266418

SCALE

SHEET

1:2

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

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