C-2266403 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266403 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

◁

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2- 2266403 -2

FINE CRIMP HEIGHT ADJUST

2- 2266403 -5

2- 2266403 -7

7- 2266403 -7

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 6.35 mm [.250]

INSUL 8.51 mm [.335]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: YAZAKI TERMINAL

YAZAKI CRIMP SPECIFICATION

TERMINAL NAME: 9.5MM RECEPTACLE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

7.50-8.50 mm [.295-.335 IN]

n 4.60-5.80 mm [.181-.228 IN]

TERMINAL

72-WT10-3209 Rev WA2114

APPLICATION

SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

1572755-1

C1__DWG_PN_1_0

YAZAKI TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

7116-3250

C1__DWG_PN_2_1

TE TERMINAL

2-1203801-3

C1__DWG_PN_3_0

YAZAKI TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

7116-3250

C1__DWG_PN_4_1

WIRE

SIZE

8.00mm2

6.00mm2

5.00mm2

CRIMP HEIGHT

mm [INCH]

2.75+/-0.05 [.108+/-.002] W1__DWG_WGAUGE_1

2.45+/-0.05 [.096+/-.002] W1__DWG_WGAUGE_2

2.40+/-0.05 [.094+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.9

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

6.7

W1__DWG_CRIMP_HT_3

9.2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266403 -4

2266403 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139

& 152.

8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338683-8

8- 2266403 -5

8- 2266403 -4

5-18022-5

1901094-3

2119641-2

2119799-1

2168400-6 (QUANTITY 2)

2063440-2

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-222

-111

---1

-111

6-111

-111

-77 -27 -25 -22

2168083-1

1633782-2

1803078-2

2119782-1

2119640-1

2079988-1

1-22279-3

2119082-7

2079764-1

2119083-1

7-18023-7

PART NO

SCR, SKT HD CAP, RoHS, M3 X 8.0

FENCE

SPACER, PRECISION

FINE ADJUST HEAD ASM, PACIFIC STYLE

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

SPRING, COMPRESSION

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

DESCRIPTION

2168083-1

269

1633782-2

267

1803078-2

259

2119782

251

2119640-1

250

2079988_GATD

249

1-22279-3_SIMP

246

2119082-7

244

2079764

243

2119083

242

7-18023-7

241

ITEM

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

--2-

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

---1

2063440-2 AIR FEED MODULE

2063440-2

238

--1-

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--1-

1901094-3 SPACER, FEEDER

1901094-3

198

---2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

---1

-111

240638-1

8-21084-1

SPRING, FEED FINGER

O-RING, .801 ID, .070 DIA. MAT.

240638

163

8-21084-1_GATD

152

---1

2119641-2 FEED CAM, AIR FEED

2119641-2

151

-111

2119798-2 DETENT PIN

2119798-2

145

-111

2079383-8 SCR, BHSC, RoHS (M4 X 16)

2079383-8

144

-444

2168400-5 SHCS, LOW HEAD, RoHS, M4 X 20

2168400-5

143

-111

1-2119656-0 APPLICATOR BASIC ASSEMBLY, SF

1-2119656-0

141

-111

2161312-1 RAM, STEPPED, ASIAN STYLE, SIDE FEED

2161312

140

-111

2119092-2 BOLT, ADJUSTMENT

2119092-2

139

---1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

---1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--1-

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-111

2119955-1 ASSY, LUBRICATOR, SIDE FEED

2119955-1

113

-111

1-690438-0 FRONT STRIP GUIDE

1-690438-0

-222

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-111

1-455888-1 SPACER, CRIMPER

1-455888-1

-222

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

-111

1803096-1 EXTENSION PLATE

1803096-1

-111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-111

-1-1

2119791-5

2119740-1

DEPRESSOR, WIRE

TAG,IDENTIFICATION

2119791-5

2119740-1

-222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6 - 3 33

-222

992763-5

2-18032-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

992763-5

2-18032-5

---1

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

---1

1338683-8 FEED PAWL

1338683-8

-222

2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16

2168083-8

-111

5018030-1 NUT, HEX, REG, RoHS, M3

5018030-1

-111

811242-5

BUMPER, HOLD DOWN

811242-5_OLD

-111

690753-2

SPACER, TONKER

690753-2

---1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-111

1-2079383-5 SCR, BHSC, RoHS (M8 X 40)

1-2079383-5

-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-111

2119644-2 RAM WASHER, PRECISION

2119644-2

-111

1-1752356-8 SUPPORT, TERMINAL

1-1752356-8

-222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-111

1320908-8 SPACER, STRIP GUIDE

1320908-8

-111

2119959-3 ASSEMBLY, STRIP GUIDE

2119959-3

-111

-222

1-455888-5

22283-1

SPACER, CRIMPER

SPRING, COMPRESSION

1-455888-5

SIMP_22283-1

-111

356835-1

LEVER, DRAG RELEASE

356835-1

-111

240792-1

DRAG, TERMINAL

240792-1

-111

1320928-6 STRIP GUIDE

1320928-6

-111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

-111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-111

2119533-1 STRIPPER, SIDE FEED

2119533

1- 1 1 1

-111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-111

1-356885-3 STOP, SHEAR

1-356885-3

1- 1 1 1

11 1 1 1

-111

2119805-1

454276-5

2-1633930-9

1-240641-4

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

2119805-1

454276-5

2-1633930-9

1-240641-4

----

ITEM_6

-111

1-2119757-2 DEPRESSOR, SHEAR

1-2119757-2

-111

238011-3

BLOCK, CRIMPER SPACER

238011-3

11 1 1 1

-111

6-2119785-4

455888-7

CRIMPER, INSULATION OVERLAP PREMIUM

SPACER, CRIMPER

6-2119785-4

455888-7

11 1 1 1

456432-9

CRIMPER, WIRE

456432-9

-77 -27 -25 -22 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

K.HUANG

CHK

S.XI

APVD

S.XI

PRODUCT SPEC

19NOV2012

19NOV2012 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266403

SCALE

SHEET

1:2

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

▷