C-2266278 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2266278 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

◁

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2- 2266278 -2

FINE CRIMP HEIGHT ADJUST

2- 2266278 -5

2- 2266278 -7

7- 2266278 -7

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.07 mm [.042]

INSUL 1.27 mm [.050]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

8- 2266278 -5

8- 2266278 -4

5-18022-5

1901094-3

2119641-2

1-1752354-6

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: NANO TERMINAL

WIRE STRIP LENGTH

3.50-3.80 mm [.138-.150 IN]

TERMINAL

114-18858

APPLICATION

SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

2-1703930-1

C1__DWG_PN_1_1

2-1703930-2

C1__DWG_PN_2_1

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 0.95-1.30 mm [.037-.051 IN]

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

2-1703930-3

C1__DWG_PN_3_1

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: NANO TERMINAL

WIRE STRIP LENGTH

3.50-3.80 mm [.138-.150 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-94191

TERMINALS APPLIED

TE TERMINAL

C2__DWG_PN_1_0

TE TERMINAL

C2__DWG_PN_2_0

2177909-1

C2__DWG_PN_1_1

2177909-3

C2__DWG_PN_2_1

8-2177909-3

C2__DWG_PN_1_2

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 0.95-1.30 mm [.037-.051 IN]

TE TERMINAL

C2__DWG_PN_3_0

TE TERMINAL

C2__DWG_PN_4_0

1-2177909-1

C2__DWG_PN_3_1

1-2177909-2

C2__DWG_PN_4_1

WIRE

SIZE

0.35mm2

CRIMP HEIGHT

mm [INCH]

0.78+/-0.05 [.031+/-.002] W1__DWG_WGAUGE_1

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

9.6

W1__FA_SETTING_1

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266278 -4

2266278 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

& 180.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139

& 152.

8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-1111

---1-

-1111

6- 1 1 1 1

-77 -27 -25 -22 -21

18030-1

811242-5

2119782-1

2119640-1

1803259-1

1-22279-3

2119082-3

2079764-1

2119083-1

PART NO

NUT, HEX, REG M3

BUMPER, HOLD DOWN

FINE ADJUST HEAD ASM, PACIFIC STYLE

PUSH ROD, AIR FEED

BUSHING, FLANGED

SPRING, COMPRESSION

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

DESCRIPTION

18030-1

280

811242-5

279

2119782

251

2119640-1

250

1803259

249

1-22279-3_SIMP

246

2119082-3

244

2079764

243

2119083

242

ITEM

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

--2--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

---1-

2063440-1 AIR FEED MODULE

2063440-1

238

--1--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--1--

1901094-3 SPACER, FEEDER

1901094-3

198

6- 1 1 1 1

-1111

1-1752354-6

993111-1

STANDOFF,HOLD-DOWN

PIN, SLOTTED SPRING 3.0 X 20.0

1-1752354-6

180

993111-1

177

-1111

5-22280-0 SPRING, COMPRESSION

SIMP_5-22280-0

176

-1111

1752353-3

1901680-2

GUIDE PIN,HOLDDOWN

1752353-3

175 D

1901680-2

174

---2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

8- 1 1 1 1

- REF REF REF REF

994969-1

994970-2

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

994969-1_GATD

166

COUNTER_994970

164

---1-

240638-1

SPRING, FEED FINGER

240638

163

7- 1 1 1 1

---1-

8-21084-1

2119641-2

O-RING, .801 ID, .070 DIA. MAT.

FEED CAM, AIR FEED

8-21084-1_GATD

152

2119641-2

151

-1111

2119798-2 DETENT PIN

2119798-2

145

-1111

2079383-8 SCR, BHSC, RoHS (M4 X 16)

2079383-8

144

-4444

2168400-5 SHCS, LOW HEAD, RoHS, M4 X 20

2168400-5

143

-1111

2-2119656-2 APPLICATOR BASIC ASSEMBLY, SF

2-2119656-2

141

-1111

2119650-1 RAM, ASIAN STYLE, SIDE FEED

2119650

140

7- 1 1 1 1

---1-

2119092-2

3-23627-7

BOLT, ADJUSTMENT

PIN, RETAIN, GRVD, 3/16 X .854

2119092-2

139

3-23627-7

137

---1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--1--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-1111

1-22281-8 SPRING, COMPRESSION

SIMP_1-22281-8

-1111

2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65

2168083-6

-2222

-1111

2168083-1

1-690438-0

SCR, SKT HD CAP, RoHS, M3 X 8.0

FRONT STRIP GUIDE

2168083-1

1-690438-0

-1111

455888-5

SPACER, CRIMPER

455888-5

-1111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1111

2119791-9 DEPRESSOR, WIRE

2119791-9

-1-11

2119740-1 TAG,IDENTIFICATION

2119740-1

-2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 3 3 3

---11

992763-5

5-18022-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, HEX HD CAP, M4 X 6.0

992763-5

5-18022-5

---11

1338685-1 PAWL, FEED

1338685-1

-2222

2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16

2168083-8

-1111

1-5018030-0 NUT, HEX, REG, RoHS, M3.5

1-5018030-0

-1111

4-1722335-3 STRIPPER, SIDE FEED

4-1722335-3

-1111

690753-2

SPACER, TONKER

690753-2

---12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-1111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

2119644-1 RAM WASHER, PRECISION

2119644-1

-1111

2-18032-5 SCR, SET, FLT POINT M5 X 20.0

2-18032-5

-1111

1752356-1 SUPPORT, TERMINAL

1752356-1

-2222

-1111

2079383-5

2161328-1

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2079383-5

2161328

-1111

2-1722335-1 Thread bolt Gewindebolzen

2-1722335-1

-1111

1320908-2 SPACER, STRIP GUIDE

1320908-2

-1111

1901086-1 PLATE, STRIP GUIDE

1901086-1

-2222

22283-1

SPRING, COMPRESSION

SIMP_22283-1

-1111

356835-1

LEVER, DRAG RELEASE

356835-1

-1111

1803142-1 DRAG, TERMINAL

1803142-1

-1111

1320928-2 STRIP GUIDE

1320928-2

-1111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

-1111

3-22280-3 SPRING, COMPRESSION

SIMP_3-22280-3

-1111

2-519000-1 SCR, SKT HD CAP M4 X 10.0

2-519000-1_HDI_AIRFEED

1- 1 1 1 1

11 1 1 1 1

-1111

2119805-1

1803095-7

6-1633620-7

240641-1

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

2119805-1

1803095-7

6-1633620-7

240641-1

-----

ITEM_6

-1111

2119757-8 DEPRESSOR, SHEAR

2119757-8

-1111

3-238011-8 BLOCK, CRIMPER SPACER

3-238011-8

11 1 1 1 1

-----

1803143-6

CRIMPER, INSULATION O

1803143-6

ITEM_2

11 1 1 1 1

2-1333281-7 CRIMPER, WIRE PREMIUM

2-1333281-7

-77 -27 -25 -22 -21 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

Y.YIN

CHK

G.BAILEY

APVD

U.GUO

PRODUCT SPEC

24APR2014

24APR2014 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266278

SCALE

SHEET

1:2

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

▷