C-2266275 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2266275 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

◁

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2011

DESCRIPTION

2- 2266275 -1

FINE CRIMP HEIGHT ADJUST

2- 2266275 -2

FINE CRIMP HEIGHT ADJUST

2- 2266275 -5

FINE CRIMP HEIGHT ADJUST

2- 2266275 -7

FINE CRIMP HEIGHT ADJUST

7- 2266275 -7

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.40 mm [.055]

INSUL 3.18 mm [.125]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: AMP MCP 1.5K SINGLE WIRE SEALING

WIRE STRIP LENGTH

3.20-3.80 mm [.126-.150 IN]

TERMINAL

114-18386

APPLICATION

SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

1564324-1

C1__DWG_PN_1_1

1564324-2

1564324-3

C1__DWG_PN_1_2

INSULATION DIAMETER RANGE

12 14

C1__DWG_PN_2_0

TE SEAL

C1__DWG_PN_3_0

TE SEAL

C1__DWG_PN_2_1

964971-1

C1__DWG_PN_3_1

1394133-1

1718705-1

C1__DWG_PN_3_2

C1__DWG_PN_4_0

CABLE DIAMETER C1__DWG_PN_4_1

C1__DWG_PN_4_1

1.2-1.6mm C1__DWG_PN_4_2

0.9-1.2mm

WIRE

SIZE

0.35mm2

0.22mm2

CRIMP HEIGHT

mm [INCH]

0.93+/-0.03 [.037+/-.001] W1__DWG_WGAUGE_1

0.86+/-0.03 [.034+/-.001] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.6

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

9.3

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2266275 -4

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2266275 -4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266275 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

& 180.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139

& 152.

8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.

13 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

14 MAX VALUE FOR CRIMPING TERMINAL WITHOUT SEAL ONLY. FOR

SEAL APPLICATIONS USE INSULATION n 0.9-1.6mm [.035-.063 IN]

15 THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER TERMINATING UNIT.

AMP 4805 REV 31MAR2000

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2266275 -5

8- 2266275 -4

5-18022-5

8- 2266275 -5

8- 2266275 -4

5-18022-5

2119641-2

1901094-3

2119653-2

1901094-3

2119653-2

2119641-2

2119799-1

2-1752354-1

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

-1111

2119782-1 FINE ADJUST HEAD ASM, PACIFIC STYLE

2119782

251

---1-

2119640-1 PUSH ROD, AIR FEED

2119640-1

250

---1-

2079988-1 BUSHING, LCH5-12, MISUMI

2079988_GATD

249

-1111

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

-1111

2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-9

244

-1111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- 1 111

-1111

2119083-1

7-18023-7

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2119083

242 D

7-18023-7

241

--2--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

----1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

---1-

2063440-1 AIR FEED MODULE

2063440-1

238

--1--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--1--

1901094-3 SPACER, FEEDER

1901094-3

198

6- 1 1 1 1

-1111

2-1752354-1

993111-1

STANDOFF,HOLD-DOWN

PIN, SLOTTED SPRING 3.0 X 20.0

2-1752354-1

180

993111-1

177

-1111

8-22280-7 SPRING, COMPRESSION

8-22280-7_SIMP

176

-1111

1752353-2 GUIDE PIN,HOLDDOWN

1752353-2

175

-1111

1901680-2 GUIDE PIN,HOLDDOWN

1901680-2

174

---2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

---1-

240638-1

SPRING, FEED FINGER

240638

163

7-1111

---1-

8-21084-1

2119641-2

O-RING, .801 ID, .070 DIA. MAT.

FEED CAM, AIR FEED

8-21084-1_GATD

152

2119641-2

151

-1111

2119798-2 DETENT PIN

2119798-2

145

-1111

2079383-8 SCR, BHSC, RoHS (M4 X 16)

2079383-8

144

-4444

2168400-5 SHCS, LOW HEAD, RoHS, M4 X 20

2168400-5

143

----1

2119653-2 FEED CAM, POST FEED

2119653-2

142

-1111

2-2119656-2

2119650-1

APPLICATOR BASIC ASSEMBLY, SF

RAM, ASIAN STYLE, SIDE FEED

2-2119656-2

141

2119650

140

7-1111

2119092-2 BOLT, ADJUSTMENT

2119092-2

139

---1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

---1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--1--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-1111

455888-5

SPACER, CRIMPER

455888-5

-1111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1111

2119791-5 DEPRESSOR, WIRE

2119791-5

-1-11

2119740-1 TAG,IDENTIFICATION

2119740-1

-2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 3 3 3

---11

992763-5

5-18022-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, HEX HD CAP, M4 X 6.0

992763-5

5-18022-5

13 - 1 1 1 1

---11

985575-3

1338685-1

SCR, FLT SKT HD CAP M3 X 10.0

PAWL, FEED

985575-3

1338685-1

-1111

1-5018030-0 NUT, HEX, REG, RoHS, M3.5

1-5018030-0

-1111

1901681-1 HOLDDOWN, TERMINAL

1901681-1

---12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

----1

-1111

2119652-1

2079383-7

FEED CAM, PRE FEED

SCR, BHSC, RoHS (M8 X 25)

2119652

2079383-7

-1111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

2119644-1 RAM WASHER, PRECISION

2119644-1

-1111

1-1752356-7 SUPPORT, TERMINAL

1-1752356-7

-2222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-1111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-1111

1-1320908-0 SPACER, STRIP GUIDE

1-1320908-0

-1111

2119959-2 ASSEMBLY, STRIP GUIDE

2119959-2

-1111

1-455888-0 SPACER, CRIMPER

1-455888-0

-1111

1320928-2 STRIP GUIDE

1320928-2

1- 1 1 1 1

-1111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-1111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1 1 1

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1- 1 1 1 1

11 1 1 1 1

-1111

318707-1

2-1633128-3

2119781-1

FLOATING SHEAR, FRONT

ANVIL, COMBINATION .055

DEPRESSOR, SHEAR

318707-1

2-1633128-3

2119781-1

-1111

238011-2

BLOCK, CRIMPER SPACER

238011-2

11 1 1 1 1

1633996-4

456402-1

CRIMPER, INSULATION SPECIAL

CRIMPER, WIRE PREMIUM

1633996-4

456402-1

-77 -27 -25 -22 -21 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

25AUG2011

B. WEAVER

CHK

C. MOYER

25AUG2011

APVD

25AUG2011 NAME

T. ELBIN

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266275

SCALE

SHEET

1:2

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

▷