C-2266218 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266218 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

◁

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2- 2266218 -1

FINE CRIMP HEIGHT ADJUST

2- 2266218 -2

FINE CRIMP HEIGHT ADJUST

2- 2266218 -5

FINE CRIMP HEIGHT ADJUST

2- 2266218 -7

FINE CRIMP HEIGHT ADJUST

7- 2266218 -7

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2266218 -5

8- 2266218 -4

5-18022-5

8- 2266218 -5

8- 2266218 -4

5-18022-5

2119641-2

1901094-3

2119653-2

1901094-3

2119653-2

2119641-2

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.40 mm [.055]

INSUL 1.78 mm [.070]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: MOLEX TERMINAL

MOLEX CRIMP SPECIFICATION

TERMINAL NAME: 2.5 LOW PROFILE CRIMP RECEPTACLE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

2.40-2.90 mm [.094-.114 IN]

TERMINAL

MOLEX SPEC

APPLICATION

SPECIFICATION

TERMINALS APPLIED

n 1.40-1.60 mm [.055-.063 IN]

TE TERMINAL

1572313-1

1572313-2

1572313-3

C1__DWG_PN_1_0

MOLEX TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

08701039

C1__DWG_PN_2_1

C1__DWG_PN_1_2

08701045

C1__DWG_PN_2_2

C1__DWG_PN_1_3

39000160

C1__DWG_PN_2_3

TE TERMINAL

1572313-4

1572313-7

C1__DWG_PN_3_0

MOLEX TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

98000242

C1__DWG_PN_4_1

C1__DWG_PN_3_2

08701047

C1__DWG_PN_4_2

WIRE

SIZE

22 AWG OR 0.35mm2

24 AWG OR 0.20mm2

26 AWG OR 0.12mm2

28 AWG OR 0.08mm2

CRIMP HEIGHT

mm [INCH]

0.725+/-0.035 [.029+/-.001] W1__DWG_WGAUGE_1

0.665+/-0.035 [.026+/-.001] W1__DWG_WGAUGE_2

0.62+/-0.03 [.024+/-.001] W1__DWG_WGAUGE_3

0.60+/-0.03 [.024+/-.001] W1__DWG_WGAUGE_4

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.2

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

7.7

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

8.4

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

8.6

W1__FA_SETTING_4

TERMINAL DATA: MOLEX TERMINAL

MOLEX CRIMP SPECIFICATION

TERMINAL NAME: 2.5 LOW PROFILE CRIMP RECEPTACLE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

2.40-2.90 mm [.094-.114 IN]

TERMINAL

APPLICATION

SPECIFICATION

MOLEX SPEC

REV.C

n 1.40-1.60 mm [.055-.063 IN]

ATS 639023100

TERMINALS APPLIED

TE TERMINAL

1572313-5

C1__DWG_PN_1_0

MOLEX TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

456270002

C1__DWG_PN_2_1

TE TERMINAL

1572313-6

C1__DWG_PN_3_0

MOLEX TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

456271002

C1__DWG_PN_4_1

WIRE

SIZE

22 AWG OR 0.35mm2

24 AWG OR 0.20mm2

CRIMP HEIGHT

mm [INCH]

0.725+/-0.035 [.029+/-.001] W1__DWG_WGAUGE_1

0.665+/-0.035 [.026+/-.001] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.2

W1__DWG_CRIMP_HT_2

7.7

W1__FA_SETTING_1

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266218 -4

2266218 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62,180

& 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139

& 152.

8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-1111

---1-

-77 -27 -25 -22 -21

2119782-1

2119640-1

2079988-1

PART NO

FINE ADJUST HEAD ASM, PACIFIC STYLE

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

DESCRIPTION

2119782

251

2119640-1

250

2079988_GATD

249

ITEM

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

-1111

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

-1111

2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-4

244

-1111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- 1 1 1 1

-1111

2119083-1

7-18023-7

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2119083

242

7-18023-7

241

--2--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

----1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

---1-

--1--

2063440-1

2119740-2

AIR FEED MODULE

TAG,IDENTIFICATION

2063440-1

238 D

2119740-2

213

--1--

1901094-3 SPACER, FEEDER

1901094-3

198

6- 1 1 1 1

-1111

1-1752354-5

993111-1

STANDOFF,HOLD-DOWN

PIN, SLOTTED SPRING 3.0 X 20.0

1-1752354-5

180

993111-1

177

-1111

8-22280-7 SPRING, COMPRESSION

8-22280-7_SIMP

176

-1111

1752353-2 GUIDE PIN,HOLDDOWN

1752353-2

175

-1111

1901680-2 GUIDE PIN,HOLDDOWN

1901680-2

174

---2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

---1-

240638-1

SPRING, FEED FINGER

240638

163

-1111

8-21084-1 O-RING, .801 ID, .070 DIA. MAT.

8-21084-1_GATD

152

---1-

2119641-2 FEED CAM, AIR FEED

2119641-2

151

-1111

2119798-2 DETENT PIN

2119798-2

145

-1111

2079383-8 SCR, BHSC, RoHS (M4 X 16)

2079383-8

144

-2222

2168400-5 SHCS, LOW HEAD, RoHS, M4 X 20

2168400-5

143

----1

2119653-2 FEED CAM, POST FEED

2119653-2

142

-1111

1-2119656-0 APPLICATOR BASIC ASSEMBLY, SF

1-2119656-0

141

-1111

2119650-1 RAM, ASIAN STYLE, SIDE FEED

2119650

140

-1111

2119092-2 BOLT, ADJUSTMENT

2119092-2

139

---1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

---1-

- - REF - -

2119799-1

SEE NOTE 4

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

2119799

136

1901689_EMPTY_OCEAN_SF

135

--1--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-1111

1-455888-2 SPACER, CRIMPER

1-455888-2

-1111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1-11

2119740-1 TAG,IDENTIFICATION

2119740-1

-2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 3 3 3

---11

992763-5

5-18022-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, HEX HD CAP, M4 X 6.0

992763-5

5-18022-5

---11

1338685-1 PAWL, FEED

1338685-1

-1111

1-5018030-0 NUT, HEX, REG, RoHS, M3.5

1-5018030-0

-1111

1-1901681-3 HOLDDOWN, TERMINAL

1-1901681-3

---12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

----1

2119652-1 FEED CAM, PRE FEED

2119652

-1111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

1-2119644-4 RAM WASHER, PRECISION

1-2119644-4

-1111

2-1752356-5 SUPPORT, TERMINAL

2-1752356-5

-2222

-1111

2079383-5

2161328-1

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2079383-5

2161328

-1111

1320908-6 SPACER, STRIP GUIDE

1320908-6

-1111

2119959-1 ASSEMBLY, STRIP GUIDE

2119959-1

-1111

1-455888-0 SPACER, CRIMPER

1-455888-0

-1111

1320928-2 STRIP GUIDE

1320928-2

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-1111

2119533-3 STRIPPER, SIDE FEED

2119533-3

1- 1 1 1 1

-1111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-1111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1 1 1

11 1 1 1 1

-----

2119805-1

1803095-1

1-1633139-9

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

2119805-1

1803095-1

1-1633139-9

ITEM_7

-----

ITEM_6

-1111

2119757-8 DEPRESSOR, SHEAR

2119757-8

-1111

2-238011-0 BLOCK, CRIMPER SPACER

2-238011-0

11 1 1 1 1

-1111

1-1633962-9

455888-4

CRIMPER, INSULATION F PREMIUM

SPACER, CRIMPER

1-1633962-9

455888-4

11 1 1 1 1

2-456402-9 CRIMPER, WIRE PREMIUM

2-456402-9

-77 -27 -25 -22 -21 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

X.ZHAO

CHK

L.ZHANG

APVD

T.ELBIN

PRODUCT SPEC

21FEB2014

21FEB2014 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266218

SCALE

SHEET

1:2

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

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