C-2266153 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2266153 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

◁

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2- 2266153 -1

FINE CRIMP HEIGHT ADJUST

2- 2266153 -2

FINE CRIMP HEIGHT ADJUST

2- 2266153 -5

FINE CRIMP HEIGHT ADJUST

2- 2266153 -7

FINE CRIMP HEIGHT ADJUST

7- 2266153 -7

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.49 mm [.098]

INSUL 3.56 mm [.140]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: DELPHI TERMINAL

DELPHI CRIMP SPECIFICATION

TERMINAL NAME: TAXI TERMINAL F M/P 630

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

5.16-5.95 mm [.203-.234 IN]

TERMINAL

APPLICATION

SPECIFICATION

TERMINALS APPLIED

n 3.14-3.97 mm [.124-.156 IN]

TE TERMINAL

286723-1

C1__DWG_PN_1_0

DELPHI TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

12066614

C1__DWG_PN_2_1

TE TERMINAL

C1__DWG_PN_3_0

DELPHI TERMINAL

C1__DWG_PN_4_0

WIRE

SIZE

2.00mm2

1.50mm2

1.00mm2

CRIMP HEIGHT

mm [INCH]

1.85+/-0.05 [.073+/-.002] W1__DWG_WGAUGE_1

1.75+/-0.05 [.069+/-.002] W1__DWG_WGAUGE_2

1.65+/-0.05 [.065+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.2

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

4.8

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266153 -4

2266153 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62

& 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139

& 152.

8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 CUT TO LENGTH AT ASSEMBLY.

AMP 4805 REV 31MAR2000

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2266153 -5

8- 2266153 -4

5-18022-5

8- 2266153 -5

8- 2266153 -4

5-18022-5

2119641-2

1901094-3

2119653-2

1901094-3

2119653-2

2119641-2

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-1111

---1-

-77 -27 -25 -22 -21

1803078-3

2119640-1

PART NO

SPACER, PRECISION

PUSH ROD, AIR FEED

DESCRIPTION

1803078-3

259

2119782

251

2119640-1

250

ITEM

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

---1-

2079988-1 BUSHING, LCH5-12, MISUMI

2079988_GATD

249

-1111

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

-1111

2119082-6 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-6

244

-1111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

-1111

2119083-1 RETAINER, INSULATION DIAL

2119083

242

-1111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

7-18023-7

241

--2--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

---1-

2063440-1 AIR FEED MODULE

2119580-1<2119580>

239

2063440-1

238

2119740-2<2119740>

213

--1--

1901094-3 SPACER, FEEDER

1901094-3

198

---2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

---1-

240638-1

SPRING, FEED FINGER

240638

163

8-21084-1_GATD

152

2119641-2<2119641>

151

2119798-2<2119798>

145

2079383-8<BHSC_ZINC_MM_2079383>

144

2168400-5<SHCS_LO_HD_ROHS_MM_2168400>

143

2119653-2<2119653>

142

-1111

1-2119656-0 APPLICATOR BASIC ASSEMBLY, SF

1-2119656-0

141

-1111

2161312-1 RAM, STEPPED, ASIAN STYLE, SIDE FEED

2161312

140

-1111

2119092-2 BOLT, ADJUSTMENT

2119092-2

139

---1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

---1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--1--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF - -

-1111

2119944-1

1-455888-6

FEED FINGER ASSEMBLY,SF

SPACER, CRIMPER

2119944-1

117

1-455888-6

-1111

5-547505-2 SPRING, COMPRESSION

SIMP_5-547505-2

-1111

854769-4

HOLDER, INS

854769-4

2119956-1<2119956>

2119740-1<2119740>

2168078-1<SCR_DRIVE_RH_ROHS_2168078>

-1111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

992763-5

---11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

-1111

21028-2

PIN, SLOTTED SPRING .062 X .250

21028-2

---11

1338685-1 PAWL, FEED

1338685-1

12 - 2 2 2 2

-1111

2168083-3

5018030-1

SCR, SKT HD CAP, RoHS, M4 X 12.0

NUT, HEX, REG, RoHS, M3

2168083-3

5018030-1

-1111

811242-5

BUMPER, HOLD DOWN

811242-5_OLD

-1111

690753-2

SPACER, TONKER

690753-2

---12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

----1

2119652-1 FEED CAM, PRE FEED

2119652

-1111

1-2079383-5 SCR, BHSC, RoHS (M8 X 40)

1-2079383-5

-1111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

1-2119644-2 RAM WASHER, PRECISION

1-2119644-2

-1111

-2222

1752356-1

2079383-5

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

1752356-1

2079383-5

-1111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-1111

1-1320908-2 SPACER, STRIP GUIDE

1-1320908-2

-1111

2119959-1 ASSEMBLY, STRIP GUIDE

2119959-1

-1111

1-455888-0 SPACER, CRIMPER

1-455888-0

-1111

1320928-2 STRIP GUIDE

1320928-2

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

1- 1 1 1 1

-1111

2119533-1

2119806-1

STRIPPER, SIDE FEED

INSERT, SHEAR

2119533

2119806

-1111

3-22280-3 SPRING, COMPRESSION

SIMP_3-22280-3

1- 1 1 1 1

11111

1-356885-4

2119805-1

1803095-1

6-1633927-8

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

1-356885-4

2119805-1

1803095-1

6-1633927-8

-----

ITEM_6

-1111

1-2119780-2 DEPRESSOR, SHEAR

1-2119780-2

-1111

238011-2

BLOCK, CRIMPER SPACER

238011-2

11 1 1 1 1

-1111

3-2119582-8

1-455888-4

CRIMPER, INSULATION F PREMIUM

SPACER, CRIMPER

3-2119582-8

1-455888-4

11 1 1 1 1

4-1633305-2 CRIMPER, WIRE PREMIUM

4-1633305-2

-77 -27 -25 -22 -21 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

HOFFNER

CHK

T.ELBIN

APVD

T.ELBIN

PRODUCT SPEC

18NOV2013

19NOV2013

19NOV2013 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266153

SCALE

SHEET

1:2

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

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