C-2266087 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
7
20
DESCRIPTION
2- 2266087 -1
A
FINE CRIMP HEIGHT ADJUST
2- 2266087 -2
A
2- 2266087 -5
A
D
2- 2266087 -7
A
7- 2266087 -7
A
APPLICATOR DATA
CRIMP
SIZE
WIRE 2.79 mm [.110]
INSUL 3.94 mm [.155]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
OV
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
TERMINAL DATA: G & H TERMINAL
LEAR CRIMP SPECIFICATION
TERMINAL NAME: _{DFK 3 - FLACHKONTAKT 4.8X0.8-2.5}
WIRE STRIP LENGTH
5.50-5.50 mm [.217-.217 IN]
TERMINAL
APPLICATION
SPECIFICATION
26317 Rev 6
-
INSULATION DIAMETER RANGE
n ^{2.15-2.70 mm [.085-.106 IN]}
-
-
-
-
TERMINALS APPLIED
C
TE TERMINAL
C1__DWG_PN_1_0
G & H TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
G & H TERMINAL
C1__DWG_PN_4_0
2113395-1
C1__DWG_PN_1_1
26317.201.179
C1__DWG_PN_2_1
2113395-6
C1__DWG_PN_3_1
26317.201.123
C1__DWG_PN_4_1
2113395-2
C1__DWG_PN_1_2
26317.331.179
C1__DWG_PN_2_2
2113395-7
C1__DWG_PN_3_2
26317.201.418
C1__DWG_PN_4_2
2113395-3
C1__DWG_PN_1_3
26317.331.142
C1__DWG_PN_2_3
2113395-8
C1__DWG_PN_3_3
26317.201.178
C1__DWG_PN_4_3
2113395-4
C1__DWG_PN_1_4
26317.306.179
C1__DWG_PN_2_4
2113395-9
C1__DWG_PN_3_4
26317.163.410
C1__DWG_PN_4_4
2113395-5
C1__DWG_PN_1_5
26317.306.142
C1__DWG_PN_2_5
1-2113395-0
C1__DWG_PN_3_5
26231.XXX.XXX
C1__DWG_PN_4_5
WIRE
SIZE
2.50mm2
1.50+0.75mm2
2x1.00mm2
1.00+0.75mm2
1.50mm2
CRIMP HEIGHT
mm [INCH]
1.85+/-0.05 [.073+/-.002] ^{W1__DWG_WGAUGE_1}
1.80+/-0.05 [.071+/-.002] ^{W1__DWG_WGAUGE_2}
1.75+/-0.05 [.069+/-.002] ^{W1__DWG_WGAUGE_3}
1.65+/-0.05 [.065+/-.002] ^{W1__DWG_WGAUGE_4}
1.55+/-0.05 [.061+/-.002] ^{W1__DWG_WGAUGE_5}
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
3.7
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
4.1
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_3
4.6
W1__FA_SETTING_3
W1__DWG_CRIMP_HT_4
5.8
W1__FA_SETTING_4
W1__DWG_CRIMP_HT_5
6.8
W1__FA_SETTING_5
6
FEED TYPE
MECHANICAL
PNEUMATIC
SERVO
LATCH PLATE ₄
NONE
-
CONVERT TO
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
B
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2266087 -4
2266087 -4
2266087 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180}
& 242.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 139}
& 152.
8 _{MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
A
10 _{SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET}
FOR ADDITIONAL INFORMATION.
11 _{TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,}
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
AMP 4805 REV 31MAR2000
5
4
3
2119950-1
2119951-1
2161326-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
1338685-1
-
-
1338685-1
-
-
1338685-1
1338685-1
-
-
5-18022-5
8- 2266087 -5
8- 2266087 -4
5-18022-5
8- 2266087 -5
8- 2266087 -4
5-18022-5
5-18022-5
-
-
2119641-2
1901094-3
-
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
2119799-1
2-1752354-1
-
-
2-1752354-1
-
-
2119799-1
-
-
2063440-1
2168400-6 (QUANTITY 2)
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-1
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-1111
---1-
---1-
-1111
-1111
-77 -27 -25 -22 -21
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-8
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
DESCRIPTION
-
1
2119782
251
-
1
2119640-1
250
-
1
2079988_GATD
249
-
1
1-22279-3_SIMP
246
-
1
2119082-8
244
ITEM
NO
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
& 2 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
-
SEE SHEET 1
REVISIONS
DESCRIPTION
1
DATE
-
DWN
APVD
--
-1111
2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079764
243
6^{- 1 111}
-1111
2119083-1
7-18023-7
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
-
1
2119083
242
-
1
7-18023-7
241
--2--
2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16
-
2
2168400-6
240
----1
2119580-1 MECHANICAL FEED ASSEMBLY
-
1
2119580-1
239
---1-
2063440-1 AIR FEED MODULE
-
1
2063440-1
238
--1--
2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
--1--
6^{- 1 1 1 1}
-1111
1901094-3
2-1752354-1
993111-1
SPACER, FEEDER
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
..
1
1901094-3
198
-
1
2-1752354-1
180
-
1
993111-1
177
D
-1111
8-22280-7 SPRING, COMPRESSION
-
1
8-22280-7_SIMP
176
-1111
1752353-2 GUIDE PIN,HOLDDOWN
-
1
1752353-2
175
-1111
1901680-2 GUIDE PIN,HOLDDOWN
-
1
1901680-2
174
---2-
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
-1111
994969-1
MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF
994970-2
COUNTER, MAGNETIC
-
1
COUNTER_994970
164
---1-
240638-1
SPRING, FEED FINGER
-
1
240638
163
-1111
8-21084-1 O-RING, .801 ID, .070 DIA. MAT.
-
1
8-21084-1_GATD
152
---1-
2119641-2 FEED CAM, AIR FEED
-
1
2119641-2
151
-1111
2119798-2 DETENT PIN
-
1
2119798-2
145
-1111
2079383-8 SCR, BHSC, RoHS (M4 X 16)
-
1
2079383-8
144
-4444
2168400-5 SHCS, LOW HEAD, RoHS, M4 X 20
-
4
2168400-5
143
----1
2119653-2 FEED CAM, POST FEED
-
1
2119653-2
142
-1111
1-2119656-0 APPLICATOR BASIC ASSEMBLY, SF
-
1
1-2119656-0
141
-1111
2119650-1 RAM, ASIAN STYLE, SIDE FEED
-
1
2119650
140
-1111
2119092-2 BOLT, ADJUSTMENT
-
1
2119092-2
139
---1-
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
---1-
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF - -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--1--
- - REF - -
1633743-1
2119944-1
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
..
1
1633743-1
133
-
1
2119944-1
117
C
-1111
318563-1
GUARD, FRONT CHIP
-
1
318563-1
89
-1111
455888-5
SPACER, CRIMPER
-
1
455888-5
82
-1111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-1111
2119791-5 DEPRESSOR, WIRE
-
1
2119791-5
70
-1111
2119943-1 WASHER, SPACER
-
1
2119943-1
69
-1-11
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-2222
2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
-
2
2168078-1
66
-1111
2119793-1 LIMITER, ADJUSTMENT BOLT
-
1
2119793
63
6 ^{- 3 333}
---11
992763-5
5-18022-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
-
3
992763-5
62
-
1
5-18022-5
59
---11
1338683-8 FEED PAWL
-
1
1338683-8
56
-1111
1-5018030-0 NUT, HEX, REG, RoHS, M3.5
-
1
1-5018030-0
52
-1111
1901681-1 HOLDDOWN, TERMINAL
-
1
1901681-1
51
---12
18023-9
SCR, SKT HD CAP M4 X 6.0
-
3
18023-9
49
----1
2119652-1 FEED CAM, PRE FEED
-
1
2119652
48
-1111
2079383-7 SCR, BHSC, RoHS (M8 X 25)
-
1
2079383-7
41
-1111
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1111
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
-1111
1-2119644-2 RAM WASHER, PRECISION
-
1
1-2119644-2
38
-1111
3-1752356-3 SUPPORT, TERMINAL
-
1
3-1752356-3
34
-2222
-1111
2079383-5
2161328-1
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
-
2
2079383-5
33
-
1
2161328
32
B
-1111
1-1320908-2 SPACER, STRIP GUIDE
-
1
1-1320908-2
30
-1111
2119959-2 ASSEMBLY, STRIP GUIDE
-
1
2119959-2
29
-1111
1-455888-0 SPACER, CRIMPER
-
1
1-455888-0
28
-1111
1320928-2 STRIP GUIDE
-
1
1320928-2
24
-1111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
-1111
2119533-1 STRIPPER, SIDE FEED
-
1
2119533
19
1^{- 1 1 1 1}
-1111
2119806-1
3-22280-3
INSERT, SHEAR
SPRING, COMPRESSION
-
1
2119806
13
-
1
SIMP_3-22280-3
12
-1111
1-356885-4 STOP, SHEAR
-
1
1-356885-4
11
1^{- 1 1 1 1}
1^{- 1 1 1 1}
1^{1 1 1 1 1}
-----
2119805-1
318707-1
1633923-7
-
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
1
2119805-1
10
-
1
318707-1
9
-
1
1633923-7
8
..
1
ITEM_7
7
-----
-
-
..
1
ITEM_6
6
-1111
1-2119757-0 DEPRESSOR, SHEAR
-
1
1-2119757-0
5
-1111
238011-4
BLOCK, CRIMPER SPACER
-
1
238011-4
4
1^{1 1 1 1 1}
-----
2-2119785-9
-
CRIMPER, INSULATION OVERLAP PREMIUM
-
-
1
2-2119785-9
3
..
1
ITEM_2
2
1^{1 1 1 1 1}
7-456408-0 CRIMPER, WIRE PREMIUM
-
1
7-456408-0
1
-77 -27 -25 -22 -21 PART NO
DESCRIPTION
ITEM _A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
DWN
K.HUANG
CHK
L.ZHANG
APVD
U.GUO
PRODUCT SPEC
25OCT2013
25OCT2013
25OCT2013 ^NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2266087
SCALE
SHEET
1:2
OF
34
-
REV
A
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION