C-2266072 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266072 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

◁

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2- 2266072 -1

FINE CRIMP HEIGHT ADJUST

2- 2266072 -2

FINE CRIMP HEIGHT ADJUST

2- 2266072 -5

FINE CRIMP HEIGHT ADJUST

2- 2266072 -7

FINE CRIMP HEIGHT ADJUST

7- 2266072 -7

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2266072 -5

8- 2266072 -4

5-18022-5

8- 2266072 -5

8- 2266072 -4

5-18022-5

2119641-2

1901094-3

2119653-2

1901094-3

2119653-2

2119641-2

2119799-1

2-1752354-3

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.03 mm [.080]

INSUL 4.06 mm [.160]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: TAB 2.8 x 0.8

WIRE STRIP LENGTH

4.20-4.80 mm [.165-.189 IN]

TERMINAL

114-18051

APPLICATION

SPECIFICATION

TERMINALS APPLIED

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

3.40mm [.134IN] MAX

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE SEAL

C1__DWG_PN_3_0

TE SEAL

C1__DWG_PN_4_0

1-962915-1

C1__DWG_PN_1_1

2-962915-1

C1__DWG_PN_2_1

828904-1

C1__DWG_PN_3_1

1-962915-2

C1__DWG_PN_1_2

2-962915-2

C1__DWG_PN_2_2

828904-2

C1__DWG_PN_3_2

1-962915-3

C1__DWG_PN_1_3

2-962915-3

C1__DWG_PN_2_3

828904-3

C1__DWG_PN_3_3

6-962915-6

C1__DWG_PN_2_4

WIRE

SIZE

1.00mm2

0.75mm2

0.50mm2

CRIMP HEIGHT

mm [INCH]

1.20+/-0.05 [.047+/-.002] W1__DWG_WGAUGE_1

1.18+/-0.05 [.046+/-.002] W1__DWG_WGAUGE_2

1.15+/-0.05 [.045+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.0

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

6.2

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

6.5

W1__FA_SETTING_3

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: TAB 2.8 X 0.8

WIRE STRIP LENGTH

4.20-4.80 mm[.165-.189IN]

TERMINAL

APPLICATION

SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

1-962915-3

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

3.40 mm [.134IN]MAX

TE SEAL

C1__DWG_PN_3_0

TE SEAL

C1__DWG_PN_4_0

828904-1

828904-3

828904-2

WIRE

SIZE

0.61mm2

CRIMP HEIGHT

mm [INCH]

1.18+/-0.03 [.046+/-.001] W1__DWG_WGAUGE_1

CRIMP HEIGHT

REFERENCE SETTING

6.2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2266072 -4

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2266072 -4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266072 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

& 180.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139

& 152.

8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.

THE INSULATION RANGE IS n 1.2-2.1 mm.

13 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

14. THE APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL

TERMINATING UNIT.

AMP 4805 REV 31MAR2000

15 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER

REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE

CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED

APPLICATION WITHIN A TE CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS

BEEN VALIDATED ACCORDING TO TE CONNECTIVITY SPECIFICATIONS 109-18079 (TEST GROUP

1) AND 114-18022.

TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES

THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED

APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS,

INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS

FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER

PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE

SPECIFIC APPLICATION.

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-1111

-77 -27 -25 -22 -21

2119782-1

PART NO

FINE ADJUST HEAD ASM, PACIFIC STYLE

DESCRIPTION

2119782

251

ITEM

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

---1-

-1111

6- 1 1 1 1

-1111

--2--

----1

---1-

--1--

6- 1 1 1 1

-1111

---2-

-1111

- REF REF REF REF

---1-

-1111

---1-

-1111

-4444

----1

-1111

---1-

- - REF - -

--1--

-1111

- - REF - -

-1111

-1-11

-2222

-1111

6- 3 333

---11

13 - 1 1 1 1

---11

-1111

---12

----1

-1111

-2222

-1111

1- 1 1 1 1

-1111

1- 1 1 1 1

11 1 1 1 1

-1111

11 1 1 1 1

-1111

11 1 1 1 1

2119640-1

2079988-1

1-22279-3

2119082-9

2079764-1

2119083-1

7-18023-7

2168400-6

2119580-1

2063440-1

2119740-2

1901094-3

2-1752354-3

993111-1

5-22280-0

1752353-3

1901680-2

21045-3

994969-1

994970-2

240638-1

8-21084-1

2119641-2

2119798-2

2079383-8

2168400-5

2119653-2

2-2119656-2

2119650-1

2119092-2

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

1-18028-2

2119944-1

455888-4

2119956-1

2119791-9

2119943-1

2119740-1

2168078-1

2119793-1

992763-5

5-18022-5

985575-3

1338685-1

1-5018030-0

4-1722335-3

18023-9

2119652-1

2079383-7

2119645-1

2119957-1

2119644-1

1-1752356-6

2079383-5

2161328-1

1-1320908-2

2119959-2

455888-3

1320928-6

2119806-1

3-22280-3

1-356885-4

2119805-1

318707-1

2-1333204-6

2119781-1

238011-7

1-1633965-8

1-455888-1

1-456405-6

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

SPRING, COMPRESSION

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

STANDOFF,HOLD-DOWN

PIN, SLOTTED SPRING 3.0 X 20.0

SPRING, COMPRESSION

GUIDE PIN,HOLDDOWN

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

O-RING, .801 ID, .070 DIA. MAT.

FEED CAM, AIR FEED

DETENT PIN

SCR, BHSC, RoHS (M4 X 16)

SHCS, LOW HEAD, RoHS, M4 X 20

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, ASIAN STYLE, SIDE FEED

BOLT, ADJUSTMENT

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

WASHER, FLAT, REG M4

FEED FINGER ASSEMBLY,SF

SPACER, CRIMPER

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE

WASHER, SPACER

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, HEX HD CAP, M4 X 6.0

SCR, FLT SKT HD CAP M3 X 10.0

PAWL, FEED

NUT, HEX, REG, RoHS, M3.5

STRIPPER, SIDE FEED

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

SPACER, CRIMPER

STRIP GUIDE

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION O PREMIUM

SPACER, CRIMPER

CRIMPER, WIRE PREMIUM

2119640-1

250

2079988_GATD

249

1-22279-3_SIMP

246

2119082-9

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

2119580-1

239

2063440-1_OLD

238

2119740-2

213

1901094-3

198

2-1752354-3

180

993111-1

177

SIMP_5-22280-0

176

1752353-3

175

1901680-2

174

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

8-21084-1_GATD

152

2119641-2

151

2119798-2

145

2079383-8

144

2168400-5

143

2119653-2

142

2-2119656-2

141

2119650

140

2119092-2

139

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

1-18028-2

119

2119944-1

117

455888-4

2119956-1

2119791-9

2119943-1

2119740-1

2168078-1

2119793

992763-5

5-18022-5

985575-3

1338685-1

1-5018030-0

4-1722335-3

18023-9

2119652

2079383-7

2119645

2119957-1

2119644-1

1-1752356-6

2079383-5

2161328

1-1320908-2

2119959-2

455888-3

1320928-6

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

318707-1

2-1333204-6

2119781-1

238011-7

1-1633965-8

1-455888-1

1-456405-6

-77 -27 -25 -22 -21 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

X.ZHAO

CHK

L.ZHANG

APVD

S.XI

PRODUCT SPEC

05AUG2011

05AUG2011 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266072

SCALE

SHEET

1:2

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

▷