C-2150381 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
7
20
DESCRIPTION
2- 2150381 -1
A
FINE CRIMP HEIGHT ADJUST
2- 2150381 -2
A
FINE CRIMP HEIGHT ADJUST
2- 2150381 -5
A
FINE CRIMP HEIGHT ADJUST
D
2- 2150381 -7
A
FINE CRIMP HEIGHT ADJUST
7- 2150381 -7
A
CRIMP TOOLING KIT
6
FEED TYPE
MECHANICAL
PNEUMATIC
SERVO
LATCH PLATE ₄
NONE
-
CONVERT TO
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 3.05 mm [.120]
INSUL 3.56 mm [.140]
APPL INSTRUCTIONS
408-10390
TYPE
F
O
TERMINAL DATA: TE TERMINAL
TERMINAL NAME: _RING
WIRE STRIP LENGTH
2.79-3.56 mm [.110-.140 IN]
TERMINAL
APPLICATION
C SPECIFICATION
114-2084
-
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
160344-1
C1__DWG_PN_1_1
160344-2
42065
C1__DWG_PN_1_2
42721-1
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
n ^{1.91-2.79 mm [.075-.110 IN]}
-
-
-
-
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_2_1
41406
C1__DWG_PN_3_1
41406-1
C1__DWG_PN_4_1
C1__DWG_PN_2_2
63514-1
C1__DWG_PN_3_2
WIRE
SIZE
12 ^{16 AWG}
18 AWG
20 AWG
CRIMP HEIGHT
mm [INCH]
1.63+/-0.05 [.064+/-.002] ^{W1__DWG_WGAUGE_1}
1.50+/-0.05 [.059+/-.002] ^{W1__DWG_WGAUGE_2}
1.45+/-0.05 [.057+/-.002] ^{W1__DWG_WGAUGE_3}
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
6.3
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
7.7
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_3
8.2
W1__FA_SETTING_3
B
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2150381 -4
2150381 -4
2150381 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62}
& 242.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 139}
& 153.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET}
FOR ADDITIONAL INFORMATION.
A
11 _{THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH}
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
12 _{WIRE BARREL SEAM DOES NOT FULLY CLOSE ON 16 AWG WIRE SIZE, THEREFORE USE OF}
THIS WIRE SIZE IS NOT RECOMMENDED BY A.T. HOWEVER, IS APPROVED BY TERMINAL
PRODUCT ENGINEER.
AMP 4805 REV 31MAR2000
5
4
2119950-1
2119951-1
2161326-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
2119792-2
-
2119641-2
-
1901697-1
8- 2150381 -5
-
-
-
8- 2150381 -4
-
-
2063961-1
5-18022-5
2119653-2
-
1901697-1
8- 2150381 -5
-
-
-
8- 2150381 -4
-
-
2063961-1
5-18022-5
2119653-2
-
2119792-2
-
2119641-2
-
-
-
-
-
-
-
-
-
3
2063440-1
2168400-7 (QUANTITY 2)
-
-
2168400-7 (QUANTITY 2)
-
-
2063440-1
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
& 2 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-2
A 66
P
LTR
-
SEE SHEET 1
REVISIONS
DESCRIPTION
1
DATE
-
DWN
APVD
--
- 1 1 1 1¹
2119782-1
FINE ADJUST HEAD ASM, PACIFIC STYLE
251
- - - 1 -¹
2119640-1
PUSH ROD, AIR FEED
250
- - - 1 -¹
2079988-1
BUSHING, LCH5-12, MISUMI
249
- 1 1 1 1¹
1-22279-3
SPRING, COMPRESSION
246
- 1 1 1 1¹
- 1 1 1 1¹
2119082-9
2079764-1
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
244
D
243
6 ^{- 1 1 1 11}
2119083-1
RETAINER, INSULATION DIAL
242
- - 2 - -²
2168400-7
SHCS, LOW HEAD, RoHS, M5 X 10
240
- - - - 1¹
2119580-1
MECHANICAL FEED ASSEMBLY
239
- - - 1 -¹
2063440-1
AIR FEED MODULE
238
- - 1 - -¹
2119740-2
TAG,IDENTIFICATION
213
- 4 4 4 4⁴
2079383-9
SCR, BHSC, RoHS (M6 X 20)
186
- - REF - - ¹
1901697-1
FEED FINGER ASSEMBLY,EF
183
- - - 2 -²
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
172
- 1 1 1 1¹
994969-1
MAGNET, RARE EARTH HIGH ENERGY
166
- REF REF REF REF ¹
994970-2
COUNTER, MAGNETIC
164
- - - 1 -¹
240638-1
SPRING, FEED FINGER
163
- 1 1 1 1¹
8-21084-1
O-RING, .801 ID, .070 DIA. MAT.
153
- - - 1 -¹
2119641-2
FEED CAM, AIR FEED
152
- 1 1 1 1¹
2119798-2
DETENT PIN
145
- 1 1 1 1¹
2079383-8
SCR, BHSC, RoHS (M4 X 16)
144
- - - - 1¹
2119653-2
FEED CAM, POST FEED
142
- 1 1 1 1¹
2119655-6
APPLICATOR BASIC ASSEMBLY, EF
141
- 1 1 1 1¹
2119651-1
RAM, ASIAN STYLE, END FEED
140
- 1 1 1 1¹
2119092-2
BOLT, ADJUSTMENT
139
- - - 1 -¹
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
137
- - REF - - ¹
- - 1 - -¹
SEE NOTE 4
1633743-1
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
135 _C
133
- 1 1 1 1¹
455888-4
SPACER, CRIMPER
82
- 1 1 1 1¹
2119956-2
DOCUMENTATION PACKAGE
71
- 2 2 2 2²
2-18032-2
SCR, SET, FLT POINT M3 X 10.0
70
- 1 - 1 1¹
2119740-1
TAG,IDENTIFICATION
67
- 2 2 2 2²
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
66
- 1 1 1 1¹
2119793-1
LIMITER, ADJUSTMENT BOLT
63
6 ^{- 3 3 3 33}
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
62
- - - - 1¹
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
59
- - - - 1¹
2063961-1
FEED FINGER
58
- 4 4 4 4⁴
2168400-4
SHCS, LOW HEAD, RoHS, M4 X 8
57
- 2 2 2 2 ² 1-2168083-4
SCR, SKT HD CAP, RoHS, M4 X 5
56
- 2 2 2 2²
5018030-2
NUT, HEX, REG, RoHS, M4
55
- 2 2 2 2²
5018030-1
NUT, HEX, REG, RoHS, M3
54
- 2 2 2 2²
986965-8
NUT, LOCK, HEX, TORQUE (M4)
53
- - - 1 -¹
2119792-2
PAWL, EF, AIR
51
- - - 1 2³
18023-9
SCR, SKT HD CAP M4 X 6.0
49
- - - - 1¹
2119652-1
FEED CAM, PRE FEED
48
- 1 1 1 1¹
2079383-7
SCR, BHSC, RoHS (M8 X 25)
41
- 1 1 1 1¹
2119645-1
DISC, NUMBERED FA WIRE ADJUSTMENT
40
- 1 1 1 1¹
2119957-1
APPLICATOR SHIM PACK
39
- 1 1 1 1¹
- 8 8 8 8⁸
1-2119644-2
1-18028-2
RAM WASHER, PRECISION
WASHER, FLAT, REG M4
38 _B
33
- 2 2 2 2²
2168083-9
SCR, SKT HD CAP, RoHS, M4 X 20
31
- 2 2 2 2 ² 1-2168083-0
SCR, SKT HD CAP, RoHS, M4 X 10
29
- 1 1 1 1¹
240639-1
STRIPPER (MACHINING)
27
- 2 2 2 2²
1320906-1
STUD, THREADED
25
- 1 1 1 1¹
1752371-1
PLATE, STRIP GUIDE
24
- 2 2 2 2²
2-22281-3
SPRING, COMPRESSION
22
- 1 1 1 1¹
1752373-4
DRAG
20
- 1 1 1 1¹
1901696-9
STRIP GUIDE, REAR
19
- 1 1 1 1¹
1901695-9
STRIP GUIDE, FRONT
18
1 - 1 1 1 1¹
240644-1
PLATE, REAR SHEAR
11
- - - - -¹
-
-
10
1 - 1 1 1 1¹
690482-1
PLATE, FRONT SHEAR
9
1 1 1 1 1 1 ^{1 2-1333220-4}
ANVIL, COMBINATION, .120
8
1 ^{- 1 1 1 11}
2217206-1
BLADE, SLUG
7
- - - - -¹
-
-
6
- 1 1 1 1¹
1-240641-7
SPACER
5
- 1 1 1 1¹
1-238009-1
BLOCK, FL CRIMPER SPACER
4
1 ^{1 1 1 1 11}
1633965-9
CRIMPER, INSULATION O PREMIUM
3
- 1 1 1 1¹
455888-4
SPACER, CRIMPER
2
1 ^{1 1 1 1 11}
456409-2
CRIMPER, WIRE .120 "F" PREMIUM
1
-77 -27 -25 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
PART NO
DESCRIPTION
ITEM _A
NO
DWN
L.GROSS
14OCT2013
CHK
G.BAILEY
14OCT2013
APVD
14OCT2013 ^NAME
M.CLIFFORD
PRODUCT SPEC
-
APPLICATION SPEC
TE Connectivity
Harrisburg, PA 17105-3608
Ocean End Feed
Applicator
-
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
DRAWING NO
2150381
RESTRICTED TO
-
Customer Accessible Production Drawing
SCALE
SHEET
1:1
OF
34
REV
A
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION