C-2150022 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2150022 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

◁

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2- 2150022 -2

FINE CRIMP HEIGHT ADJUST

2- 2150022 -5

2- 2150022 -7

7- 2150022 -7

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1901697-1

8- 2150022 -5

8- 2150022 -4

2119792-1

2119641-2

2168400-7 (QUANTITY 2)

2063440-2

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.29 mm [.090]

INSUL 4.06 mm [.160]

APPL INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: RING TONGUE

WIRE STRIP LENGTH

4.80-5.60 mm [.189-.220 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-3118

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

880628-1

C1__DWG_PN_1_1

880628-2

C1__DWG_PN_2_1

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 2.00-3.30 mm [.079-.130 IN]

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

880630-1

C1__DWG_PN_3_1

880630-2

C1__DWG_PN_4_1

WIRE

SIZE

1.00mm2

0.75mm2

0.50mm2

CRIMP HEIGHT

mm [INCH]

1.98+/-0.05 [.078+/-.002] W1__DWG_WGAUGE_1

1.93+/-0.05 [.076+/-.002] W1__DWG_WGAUGE_2

1.88+/-0.05 [.074+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

12.7

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

13.3

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

13.9

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2150022 -4

2150022 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139

& 153.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 CUT TO LENGTH AT ASSEMBLY.

11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

12 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

- 1 1 11

2119782-1

FINE ADJUST HEAD ASM, PACIFIC STYLE

251

- - - 11

2119640-1

PUSH ROD, AIR FEED

250

- - - 11

2079988-1

BUSHING, LCH5-12, MISUMI

249

- 1 1 11

1-22279-3

SPRING, COMPRESSION

246

- 1 1 11

2119082-9

CAM, SNAIL, INSULATION ADJUSTMENT

244

- 1 1 11

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

6 - 1 1 11

2119083-1

RETAINER, INSULATION DIAL

242

- - 2 -2

2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

240

- - - 11

2063440-2

AIR FEED MODULE

238

- - 1 -1

2119740-2

TAG,IDENTIFICATION

213

- 4 4 44

2079383-9

SCR, BHSC, RoHS (M6 X 20)

186

- - REF - 1

1901697-1

FEED FINGER ASSEMBLY,EF

183

- - - 22

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

8 - 1 1 11

- REF REF REF 1

994969-1

994970-2

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

166

164

- - - 11

240638-1

SPRING, FEED FINGER

163

- 1 1 11

8-21084-1

O-RING, .801 ID, .070 DIA. MAT.

153

7 - - - 11

- 1 1 11

2119641-2

2119798-2

FEED CAM, AIR FEED

DETENT PIN

152

145

- 1 1 11

2079383-8

SCR, BHSC, RoHS (M4 X 16)

144

- 1 1 11

2119655-6

APPLICATOR BASIC ASSEMBLY, EF

141

- 1 1 11

7 - 1 1 11

- - - 11

2119651-1

2119092-2

3-23627-7

RAM, ASIAN STYLE, END FEED

BOLT, ADJUSTMENT

PIN, RETAIN, GRVD, 3/16 X .854

140 C

139

137

- - REF - 1

SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 -1

1633743-1

SERVO FEED LATCH ASM

133

- 1 1 11

455888-5

SPACER, CRIMPER

- 1 1 11

2119956-2

DOCUMENTATION PACKAGE

- 2 2 22

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 - 11

2119740-1

TAG,IDENTIFICATION

- 2 2 22

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

- 1 1 11

2119793-1

LIMITER, ADJUSTMENT BOLT

6 - 3 3 33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- 4 4 44

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

10 - 2 2 2 2

2168083-9

SCR, SKT HD CAP, RoHS, M4 X 20

- 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- - - 11

2119792-1

PAWL, EF, AIR

- - - 11

18023-9

SCR, SKT HD CAP M4 X 6.0

- 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 1 11

2119957-1

APPLICATOR SHIM PACK

- 1 1 11

- 8 8 88

2119644-2

1-18028-2

RAM WASHER, PRECISION

WASHER, FLAT, REG M4

38 B

- 2 2 22

2168083-9

SCR, SKT HD CAP, RoHS, M4 X 20

- 2 2 2 2 1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 10

- 1 1 11

240639-1

STRIPPER (MACHINING)

- 2 2 22

1320906-1

STUD, THREADED

- 1 1 11

1752371-5

PLATE, STRIP GUIDE

- 2 2 22

2-22281-3

SPRING, COMPRESSION

- 1 1 11

1752373-1

DRAG

- 1 1 1 1 1-1901696-0

STRIP GUIDE, REAR

- 1 1 1 1 1-1901695-0

STRIP GUIDE, FRONT

- 1 1 11

1-240641-4

SPACER

1 - 1 1 11

240644-1

PLATE, REAR SHEAR

- - - -1

1 - 1 1 11

690482-5

PLATE, FRONT SHEAR

1 1 1 1 11

1803000-1

ANVIL, COMBINATION, END FEED

1 - 1 1 11

1-690474-6

BLADE, SLUG

- 1 1 11

2-240641-5

SPACER

- 1 1 11

238009-1

BLOCK, FL CRIMPER SPACER

1 1 1 1 1 1 3-2119582-4

CRIMPER, INSULATION F PREMIUM

- 1 1 11

455888-7

SPACER, CRIMPER

1 1 1 1 11

6-456406-5

CRIMPER, WIRE PREMIUM

-77 -27 -25 -22

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

PART NO

DESCRIPTION

ITEM A

DWN

C.CHEN

CHK

S.XI

APVD

I.CRUZ

PRODUCT SPEC

29DEC2011

29DEC2011 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150022

RESTRICTED TO

CUSTOMER ACCESSIBLE PRODUCTION DRAWING

SCALE

SHEET

1:1

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

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