C-2150005 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2150005 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

◁

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2- 2150005 -2

FINE CRIMP HEIGHT ADJUST

2- 2150005 -5

FINE CRIMP HEIGHT ADJUST

2- 2150005 -7

FINE CRIMP HEIGHT ADJUST

7- 2150005 -7

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 4.06 mm [.160]

INSUL 5.33 mm [.210]

APPL INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: RINGTONGUE

WIRE STRIP LENGTH

5.00-5.50 mm [.197-.217 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-18022

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

928927-2

C1__DWG_PN_1_1

928927-4

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 3.40-4.70 mm [.134-.185 IN]

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_2_1

WIRE

SIZE

4.00mm2

3.50mm2

3.00mm2

CRIMP HEIGHT

mm [INCH]

2.86+/-0.05 [.113+/-.002] W1__DWG_WGAUGE_1

2.78+/-0.05 [.109+/-.002] W1__DWG_WGAUGE_2

2.70+/-0.05 [.106+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.0

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

8.0

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

8.9

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2150005 -4

2150005 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139

& 153.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 CUT TO LENGTH AT ASSEMBLY.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1901697-1

8- 2150005 -5

8- 2150005 -4

2119792-2

2119641-2

2168400-7 (QUANTITY 2)

2063440-2

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

-111

2119782-1

FINE ADJUST HEAD ASM, PACIFIC STYLE

251

---1

1803259-1

BUSHING, FLANGED

250

---1

2119640-1

PUSH ROD, AIR FEED

249

-111

1-22279-3

SPRING, COMPRESSION

246

-111

2119082-9

CAM, SNAIL, INSULATION ADJUSTMENT

244

-111

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

6 -111

2119083-1

RETAINER, INSULATION DIAL

242

--2-

2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

240

---1

2063440-2

AIR FEED MODULE

238

--1-

2119740-2

TAG,IDENTIFICATION

213

-444

2079383-9

SCR, BHSC, RoHS (M6 X 20)

186

- - REF -

1901697-1

FEED FINGER ASSEMBLY,EF

183

---2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

-111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF

994970-2

COUNTER, MAGNETIC

164

---1

240638-1

SPRING, FEED FINGER

163

7 -111

8-21084-1

O-RING, .801 ID, .070 DIA. MAT.

153

---1

2119641-2

FEED CAM, AIR FEED

152

-111

2119798-2

DETENT PIN

145

-111

2079383-8

SCR, BHSC, RoHS (M4 X 16)

144

-111

2119655-6

APPLICATOR BASIC ASSEMBLY, EF

141

-111

7-111

2119651-1

2119092-2

RAM, ASIAN STYLE, END FEED

BOLT, ADJUSTMENT

140 C

139

---1

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF -

SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

--1-

1633743-1

SERVO FEED LATCH ASM

133

-111

455888-5

SPACER, CRIMPER

-111

2119956-2

DOCUMENTATION PACKAGE

-222

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

-1-1

2119740-1

TAG,IDENTIFICATION

-222

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

-111

2119793-1

LIMITER, ADJUSTMENT BOLT

6 -333

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

-444

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

11 - 2 2 2

2168083-9

SCR, SKT HD CAP, RoHS, M4 X 20

-222

5018030-2

NUT, HEX, REG, RoHS, M4

-222

5018030-1

NUT, HEX, REG, RoHS, M3

-222

986965-8

NUT, LOCK, HEX, TORQUE (M4)

---1

2119792-2

PAWL, EF, AIR

---1

18023-9

SCR, SKT HD CAP M4 X 6.0

-111

2079383-7

SCR, BHSC, RoHS (M8 X 25)

-111

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

-111

2119957-1

APPLICATOR SHIM PACK

-111

-888

2119644-2

1-18028-2

RAM WASHER, PRECISION

WASHER, FLAT, REG M4

38 B

-222

2168083-9

SCR, SKT HD CAP, RoHS, M4 X 20

-222

1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 10

-111

240639-1

STRIPPER (MACHINING)

-222

1320906-1

STUD, THREADED

-111

1752371-5

PLATE, STRIP GUIDE

-222

2-22281-3

SPRING, COMPRESSION

-111

1752373-4

DRAG

-111

1-1901696-0

STRIP GUIDE, REAR

-111

1-1901695-0

STRIP GUIDE, FRONT

-111

4-240641-6

SPACER

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

1 -111

240644-1

PLATE, REAR SHEAR

----

1 -111

7-690482-0

PLATE, FRONT SHEAR

11111

1333223-5

ANVIL, COMBINATION

1-111

1-2217206-4

BLADE, SLUG

-111

6-240641-0

SPACER

-111

3-238009-0

BLOCK, FL CRIMPER SPACER

11111

1-1633963-3

CRIMPER, INSULATION OVERLAP PREMIUM

-111

1-455888-6

SPACER, CRIMPER

11111

456414-9

CRIMPER, WIRE

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

-77 -27 -25 -22

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

PART NO

DESCRIPTION

ITEM A

DWN

Y.YIN

CHK

G.BAILEY

APVD

S.XI

PRODUCT SPEC

01FEB2012

01FEB2012 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

OCEAN END FEED

APPLICATOR

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150005

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

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