408-8582 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools

408-8582
6. Allow the tool handles to open fully and remove
the crimped connector from the dies.
Screwdriver
5. CRIMP HEIGHT ADJUSTMENT
The tool frame assembly ratchet mechanism features
an adjustment wheel with numbered settings. If the
crimp height is not acceptable, adjust the ratchet as
follows:
1. Remove the lockscrew from the ratchet
adjustment wheel.
2. With a screwdriver, adjust the ratchet wheel from
the opposite side of the tool.
3. Observe the ratchet adjustment wheel. If a tighter
crimp is required, rotate the adjustment wheel
COUNTERCLOCKWISE to a higher-numbered
setting. If a looser crimp is required, rotate the
adjustment wheel CLOCKWISE to a lower-
numbered setting.
4. Replace the lockscrew.
5. Make a sample crimp and measure the crimp
height. If the crimp height is acceptable, secure the
lockscrew. If the dimension is unacceptable, remove
lockscrew and continue to adjust the ratchet, and
again measure a sample crimp.
6. MAINTENANCE AND INSPECTION
6.1. Maintenance
1. Remove dust, moisture, and other contaminants
with a clean, soft brush, or a clean, soft, lint-free
cloth. Do NOT use any objects that could damage
the dies or tool.
2. Make sure that the proper die-retaining screws
are properly secured.
3. When the dies are not in use, store them in a
clean, dry area.
4. Store the tool with the tool handles closed to
prevent objects from becoming lodged within the
jaws.
6.2. Inspection
1. Remove all lubrication and accumulated film from
the dies by immersing the dies in a suitable
commercial degreaser.
2. Make certain that all die-retaining screws and die
components are properly secured.
3. Inspect the crimping surfaces for flattened,
chipped, worn, or cracked areas. If damage is
evident, the dies must be replaced. Refer to 
Section 7, REPLACEMENT.
Lockscrew
(Typ)
Ratchet 
Adjustment
Wheel
Figure 4
6.3. Measuring the Die Opening
The die assembly will perform correctly as long as: 
(1) the product specified is correct for the application,
(2) the specific die assembly is used, (3) the die
assembly has been measured to ensure that the
openings are correct, and (4) the tool has been
adjusted correctly. Figure 5 provides information on
die opening sizes.
7. REPLACEMENT
These crimping die assemblies are inspected before
shipment. It is recommended that the dies be
inspected immediately upon arrival at your facility to
ensure that the dies have not been damaged during
shipment.
Order replacements through your local TE
representative, or call 1-800-526-5142, or send a
facsimile of your purchase order to 1-717-986-7605, or
write to:
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
8. REVISION SUMMARY
Revisions to this instruction sheet include:
• Changed company name and logo
Rev A
3 of 4