408-1601 Datasheet, PDF (3/5 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools

A
Crimping Flag Receptacles
Front Side of Tool
Tab-Lok Tab
Through Slot
Insulation Barrel
Wire Extending
from Back of
Tool
408-1601
B
Receptacle at 45°
Angle in Crimping
Chamber
Flag Crimping
Chamber
Crimped Wire
Barrel
3.3. Damaged Contacts
Figure 4
CAUTION
Damaged contacts must be replaced with new ones. The damaged contact must be cut from the wire, the wire re-stripped,
and a new contact applied.
4. MAINTENANCE AND INSPECTION PROCEDURE
TE recommends that a maintenance and inspection program be performed periodically to ensure dependable
and uniform terminations. Though recommendations call for at least one inspection a month, frequency of
inspection depends on:
1. The care, amount of use, and handling of the hand tool.
2. The presence of abnormal amounts of dust and dirt.
3. The degree of operator skill.
4. Your own established standards.
The hand tool is inspected before being shipped; however, TE recommends that the tool be inspected
immediately upon arrival to ensure that the tool has not been damaged during shipment.
4.1. Daily Maintenance
1. Hand tool should be immersed (handles partially closed) in a reliable commercial degreasing
compound to remove accumulated dirt, grease, and foreign matter. When degreasing compound is
not available, tool may be wiped clean with a soft, lint-free cloth. Do NOT use hard or abrasive objects
that could damage the tool.
2. Make certain that the retaining pins are in place and that they are secured with retaining rings.
3. All pins, pivot points, and bearing surfaces should be protected with a THIN coat of any good SAE 20
motor oil. Do not oil excessively.
4. When the tool is not in use, keep handles closed to prevent objects from becoming lodged in the
crimping jaws. Store the tool in a clean, dry area.
4.2. Periodic Inspection
Lubrication
Lubricate all pins, pivot points, and bearing surfaces with SAE 20 motor oil as follows:
Rev J
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