408-1542 Datasheet, PDF (2/7 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools

408-1542
PRODUCT
STRATO-THERM
SOLISTRAND
HAND
TOOL
46447
WIRE SIZE
(AWG) RANGE
AND TERMINAL
SIZE
22-16
16-14
12-10
49592
49935
525693
574573
49935
525693
574573
1490046-1
47410
49935
525693
574573
1490047-1
14-12
22-16
16-14
12-10
26-24
69363
22-20
24-20
CRIMPING
CHAMBER
MARKING
22-16
16-14
12-10
14-12
22-16
TERMINAL
(STANDARD)
WIRES STRIP LENGTH
TERMINAL
(LONG
BARREL)
BUTT
SPLICE
PARALLEL
SPLICE
4.37-5.16
[.172-.203]
6.35-7.14
[.250-.281]
4.37-5.16
[.172-.203]
---
6.35-7.14 7.94-8.73
[.250-.281] [.313-.344]
---
7.94-8.73
[.313-.344]
---
4.37-5.16 6.35-7.14 6.35-7.14 7.94-8.73
[.172-.203] [.250-.281] [.250-.281] [.313-.344]
16-14
4.37-5.16 6.35-7.14 6.35-7.14 7.94-8.73
[.172-.203] [.250-.281] [.250-.281] [.313-.344]
12-10
26-24
22-20
22-20
Figure 2
6.35-7.14
[.250-.281]
3.17-3.97
[.125-.156]
4.37-5.16
[.172-.203]
---
---
6.35-7.14
[.250-.281]
---
---
3.57-4.37
[.141-.172]
---
---
5.16-5.95
[.203-.234]
---
---
4.37-5.16
[.172-.203]
---
5. While holding the wire in place, squeeze the tool handles together until the ratchet releases, then
allow the tool handles to open fully.
6. To crimp the other half of a butt splice, position the uncrimped wire barrel in the crimping chamber,
and repeat the crimping procedure.
NOTE
If splice cannot be turned for crimping other half, turn the tool around.
NOTE
Terminals and splices can also be rotated 180° with the seam toward the nest.
4. CRIMP INSPECTION
Inspect crimped terminals and splices by checking the features described in Figure 4. Poor crimps can be
avoided by carefully following the procedures provided in Section 3, and by following the tool maintenance
procedures provided in Section 5.
Rev P
2 of 7