C-2836084 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

English

English German Russian Spanish Italian Polish Chinese Japanese Korean French Portuguese	Language :

C-2836084 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2836084 -2

2836084 -5

2836084 -6

2836084 -7

7- 2836084 -7

2015

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.30 mm [.091]

INSUL 3.10 mm [.122]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: MOLEX TERMINAL

MOLEX CRIMP SPECIFICATION

TERMINAL NAME: .093 DIA. PIN AND SOCKET

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

3.96-5.54 mm [.156-.218 IN]

TERMINAL

APPLICATION

SPECIFICATION

ATS-638927100 Rev B

n 1.65-2.79 mm [.065-.110 IN]

TERMINALS APPLIED

10 13

TE TERMINAL

C1__DWG_PN_1_0

MOLEX TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

MOLEX TERMINAL

C1__DWG_PN_4_0

1572331-1

C1__DWG_PN_1_1

02-09-2101

C1__DWG_PN_2_1

1572332-5

C1__DWG_PN_3_1

02-09-5169

C1__DWG_PN_4_1

1572331-2

C1__DWG_PN_1_2

02-09-6100

C1__DWG_PN_2_2

1572332-6

C1__DWG_PN_3_2

02-09-4104

C1__DWG_PN_4_2

1572331-3

C1__DWG_PN_1_3

02-09-6101

C1__DWG_PN_2_3

1572332-7

C1__DWG_PN_3_3

02-09-8108

C1__DWG_PN_4_3

1572332-1

C1__DWG_PN_1_4

02-09-1102

C1__DWG_PN_2_4

1572332-8

C1__DWG_PN_3_4

39-00-0281

C1__DWG_PN_4_4

1572332-2

C1__DWG_PN_1_5

02-09-5100

C1__DWG_PN_2_5

1572332-9

C1__DWG_PN_3_5

39-00-0282

C1__DWG_PN_4_5

1572332-3

C1__DWG_PN_1_6

02-09-5102

C1__DWG_PN_2_6

1-1572332-0

C1__DWG_PN_3_6

39-00-0293

C1__DWG_PN_4_6

1572332-4

C1__DWG_PN_1_7

02-09-1205

C1__DWG_PN_2_7

1-1572332-1

C1__DWG_PN_3_7

39-00-0296

C1__DWG_PN_4_7

WIRE

SIZE

14 AWG OR 2.00mm2

16 AWG OR 1.30mm2

18 AWG OR 0.80mm2

20 AWG OR 0.50mm2

CRIMP HEIGHT

mm [INCH]

1.50+/-0.05 [.059+/-.002] W1__DWG_WGAUGE_1

1.40+/-0.05 [.055+/-.002] W1__DWG_WGAUGE_2

1.31+/-0.04 [.052+/-.002] W1__DWG_WGAUGE_3

1.27+/-0.05 [.050+/-.002] W1__DWG_WGAUGE_4

CRIMP HEIGHT 9

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.5

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

8.3

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

9.3

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

9.3

W1__FA_SETTING_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2836084 -4

2836084 -5

2836084 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

4.3 .

13 TERMINAL LUBRICATION RECOMMENDED.

14 CUT AT ASSEMBLY.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

8- 2836084 -5

8- 2836084 -4

5-18022-5

1901094-3

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-1111

1- 1 1 1 1

-2222

-1111

12 - - 1 - -

7- 1 - 1 1

-77 -7 -6 -5 -2

455888-3

23238-1

2030758-3

5018030-2

986220-3

2217068-1

2844234-1

2168083-1

1-1633782-4

2119957-2

8-21084-0

PART NO

SPACER, CRIMPER

INSERT, COUPLING

TUBING, POLYURETHANE

NUT, HEX, REG, RoHS, M4

CLAMP, CABLE, BLACK

BRACKET, AIR BLAST

PLATE, REAR SHEAR

SCR, SKT HD CAP, RoHS, M3 X 8.0

FENCE

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

DESCRIPTION

455888-3

279

23238

278

2030758-3_2151622

277

5018030-2

276

986220-3

275

2217068-1

273

2844234-1

272

2168083-1

269

1-1633782-4

267

2119957-2

260

8-21084-0_GATD

252

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-17-001399

REVISIONS

DESCRIPTION

DATE

31JAN2017

DWN

APVD

MR TE

----1

2119640-1 PUSH ROD, AIR FEED

2119640-1

250

----1

1803259-1 BUSHING, FLANGED

1803259-1

249

----1

2119641-1 FEED CAM, AIR FEED

2119641-1

248

-1-11

2119798-1 DETENT PIN

2119798-1

247

-1-11

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

--1--

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119758

245

-1111

2119082-7 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-7

244

-1111

6- 1 1 1 1

--22-

2079764-1

2119083-1

2168400-6

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 16

2079764

243 D

2119083

242

2168400-6

240

----1

2063440-1 AIR FEED MODULE

2063440-1

238

--11-

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11-

1901094-3 SPACER, FEEDER

1901094-3

198

----2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

8- 1 1 1 1

- REF REF REF REF

994969-1

994970-2

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

994969-1_GATD

166

COUNTER_994970

164

----1

240638-1

SPRING, FEED FINGER

240638

163

-2222

2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0

2168083-3

143

----1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11-

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-1111

1-22281-8 SPRING, COMPRESSION

SIMP_1-22281-8

121

- - REF REF -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-1111

2119955-1 ASSY, LUBRICATOR, SIDE FEED

2119955-1

113

-1111

3-690712-7 FRONT STRIP GUIDE

3-690712-7

-2222

1-2168083-3 SCR, SKT HD CAP, RoHS, M3 X 16

1-2168083-3

-1111

2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65

2168083-6

-1111

1-455888-4 SPACER, CRIMPER

1-455888-4

-1111

-1--1

2119956-1

2119740-1

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

2119956-1

2119740-1

-2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-11

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

992763-5

-2222

2-18032-5 SCR, SET, FLT POINT M5 X 20.0

2-18032-5

-1111

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

----1

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----1

1338685-1 PAWL, FEED

1338685-1

-2222

2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16

2168083-8

-1111

5018030-1 NUT, HEX, REG, RoHS, M3

5018030-1

-1111

811242-5

BUMPER, HOLD DOWN

811242-5

-1111

690753-2

SPACER, TONKER

690753-2

----1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-1111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-11

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-1111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-11

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-11

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

1-2119644-2 RAM WASHER, PRECISION

1-2119644-2

6- 1 1 1 1

2119085-1 FA HEAD, ATLANTIC STYLE

2119085_PRE_REV_K

7- 1 - 1 1

14 - 2 2 2 2

-1111

2119092-1

2079383-5

2161328-1

BOLT, ADJUSTMENT

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2119092-1

2079383-5

2161328

-1111

3-1320908-2 SPACER, STRIP GUIDE

3-1320908-2

-1111

2-1901086-2 PLATE, STRIP GUIDE

2-1901086-2

-2222

22281-8

SPRING, COMPRESSION

22281-8

-1111

356835-1

LEVER, DRAG RELEASE

356835-1

-1111

2-690754-1 DRAG, SPECIAL

2-690754-1

-1111

1320860-2 STRIP GUIDE, REAR

1320860-2

-1111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-7777

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-1111

2119533-6 STRIPPER, SIDE FEED

2119533-6

-----

ITEM_10

1- 1 1 1 1

11 1 1 1 1

-1111

4-853720-3

1633054-5

240641-7

BLADE, SLUG

ANVIL, SPECIAL

SPACER

4-853720-3

1633054-5

240641-7

-----

ITEM_6

-----

ITEM_5

-1111

238009-4

BLOCK, FL CRIMPER SPACER

238009-4

11 1 1 1 1

-1111

8-1803016-8

455888-7

CRIMPER, INSULATION F

SPACER, CRIMPER

8-1803016-8

455888-7

11 1 1 1 1

5-1803188-5 CRIMPER, WIRE

5-1803188-5

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

21OCT2015

B. WEAVER

CHK

21OCT2015

G. BAILEY

APVD

21OCT2015 NAME

G. BAILEY

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2836084

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷