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C-2266961 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2266961 -1
B
2266961 -2
B
2266961 -5
B
D
2266961 -6
B
2266961 -7
B
7- 2266961 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
MECHANICAL
PNEUMATIC
SERVO
LATCH PLATE 4
SERVO
4 LATCH PLATE 12
NONE
-
CONVERT TO
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 1.35 mm [.053]
INSUL 1.45 mm [.057]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
O
TERMINAL DATA: ISH TERMINAL
ISH CRIMP SPECIFICATION
TERMINAL NAME: TERMINAL, 0.5MM FEMALE
WIRE STRIP LENGTH
2.90-3.10 mm [.114-.122 IN]
TERMINAL
APPLICATION
C SPECIFICATION
QHC-S1001-18 Rev O
-
INSULATION DIAMETER RANGE
n 1.06-1.42 mm [.042-.056 IN]
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
2113841-1
C1__DWG_PN_1_0
ISH TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
VT001-512
C1__DWG_PN_2_1
TE TERMINAL
C1__DWG_PN_3_0
ISH TERMINAL
C1__DWG_PN_4_0
WIRE
SIZE
0.30mm2
CRIMP HEIGHT
mm [INCH]
0.90+/-0.05 [.035+/-.002] W1__DWG_WGAUGE_1
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
7.2
9
W1__FA_SETTING_1
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
B
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266961 -4
2266961 -4
2266961 -5
2266961 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
A
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
4.9 .
AMP 4805 REV 31MAR2000
5
4
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
3
2
1
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
B
ECR-16-000116
REVISIONS
DESCRIPTION
DATE
05JAN2016
DWN
APVD
MR CT
2119950-1
1338685-1
5-18022-5
2119641-1
2119799-1
2063440-1
2119951-1
2161326-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
1338685-1
-
-
1338685-1
1338685-1
8- 2266961 -5
8- 2266961 -4
5-18022-5
8- 2266961 -5
8- 2266961 -4
5-18022-5
5-18022-5
1901094-3
-
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
-
-
2119799-1
2168400-6 (QUANTITY 2)
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-1
----1-
----1-
-1-111
-1-111
--1---
-11111
-11111
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-4
2079764-1
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079988_GATD
249
-
1
2119641-1
248
-
1
2119798-1
247
-
1
1-22279-3_SIMP
246
-
1
2119758
245
-
1
2119082-4
244
-
1
2079764
243
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
2119083
-
6- 1 1 1 1 1
2119083-1 RETAINER, INSULATION DIAL
242 D
-
1
7-18023-7
-
-11111
7-18023-7 SCR, SKT HD CAP M3 X 4.0
241
-
2
2168400-6
-
--22--
2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16
240
-
1
2119580-1
-
-----1
2119580-1 MECHANICAL FEED ASSEMBLY
239
-
1
2063440-1
----1-
2063440-1 AIR FEED MODULE
238
--11--
2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
--11--
1901094-3 SPACER, FEEDER
..
1
1901094-3
198
----2-
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
8- 1 1 1 1 1
- REF REF REF REF REF
994969-1
994970-2
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
-
1
994969-1_GATD
166
-
1
COUNTER_994970
164
----1-
240638-1
SPRING, FEED FINGER
-
1
240638
163
----1-
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1-
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF - -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11--
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
- - REF REF - -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
-11111
455888-5
SPACER, CRIMPER
-
1
455888-5
82
-11111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-11111
2119791-5 DEPRESSOR, WIRE
-
1
2119791-5
70
-11111
2119943-1 WASHER, SPACER
-
1
2119943-1
69
-1--11
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-22222
2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
-
2
2168078-1
66
-1-111
6- 3 - 3 3 3
-11111
2119793-1
992763-5
2079383-4
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
-
1
2119793
63
-
3
992763-5
62
-
1
2079383-4
60
C
----11
5-18022-5 SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
----11
1338685-1 PAWL, FEED
-
1
1338685-1
56
-44444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
-22222
2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0
-
2
2168083-3
53
-11111
5018030-1 NUT, HEX, REG, RoHS, M3
-
1
5018030-1
52
-11111
811242-5
BUMPER, HOLD DOWN
-
1
811242-5
51
-11111
690753-2
SPACER, TONKER
-
1
690753-2
50
----12
18023-9
SCR, SKT HD CAP M4 X 6.0
-
3
18023-9
49
-----1
2119652-1 FEED CAM, PRE FEED
-
1
2119652
48
-----1
2119653-1 FEED CAM, POST FEED
-
1
2119653
47
-11111
2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
-1-111
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-11111
-1-111
-1-111
-11111
6- 1 1 1 1 1
7- 1 - 1 1 1
-11111
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1-1752356-9
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
-
1
2079383-7
41
-
1
2119645
40
-
1
2119957-1
39
-
1
2119644-1
38
-
1
2119085
37
-
1
2119092-1
35
-
1
1-1752356-9
34
-22222
-11111
2079383-5
2161328-1
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
-
2
2079383-5
33
-
1
2161328
32
B
-11111
1320908-6 SPACER, STRIP GUIDE
-
1
1320908-6
30
-11111
2119959-1 ASSEMBLY, STRIP GUIDE
-
1
2119959-1
29
-11111
455888-3
SPACER, CRIMPER
-
1
455888-3
28
-11111
1320928-2 STRIP GUIDE
-
1
1320928-2
24
-11111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-22222
1-18028-2 WASHER, FLAT, REG M4
-
2
1-18028-2
20
-11111
2119533-1 STRIPPER, SIDE FEED
-
1
2119533
19
11 1 - 1 1 1 1 1
-11111
2119806-1
3-22280-3
INSERT, SHEAR
SPRING, COMPRESSION
-
1
2119806
13
-
1
SIMP_3-22280-3
12
-11111
1-356885-4 STOP, SHEAR
-
1
1-356885-4
11
1- 1 1111
2119805-1 SHEAR HOLDER, FRONT
-
1
2119805-1
10
1- 1 1111
1111111
-11111
1803095-1
5-1803057-7
6-240641-4
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
-
1
1803095-1
9
-
1
5-1803057-7
8
-
1
6-240641-4
7
------
-
-
..
1
ITEM_6
6
-11111
2119757-8 DEPRESSOR, SHEAR
-
1
2119757-8
5
-11111
238011-5
BLOCK, CRIMPER SPACER
-
1
238011-5
4
12 - - 1 - - -
7- 1 - 1 1 1
----1-
2119957-2
8-21084-0
2119640-1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
11 1 1 1 1 1
-11111
11 1 1 1 1 1
1-1803248-3
455888-5
2-1803188-9
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
-
1
1-1803248-3
3
-
1
455888-5
2
-
1
2-1803188-9
1
-77 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
-77 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
-
1 PLC
-
2 PLC
-
3 PLC
-
4 PLC
-
ANGLES
-
FINISH
-
-
DWN
J.HOU
CHK
L.ZHANG
APVD
U.GUO
PRODUCT SPEC
26AUG2015
26AUG2015
26AUG2015 NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2266961
SCALE
SHEET
1:2
OF
14
-
REV
B
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 ▷