C-2266760 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266760 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2266760 -2

2266760 -5

2266760 -6

2266760 -7

7- 2266760 -7

2015

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 3.60 mm [.142]

INSUL 5.00 mm [.197]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: MOLEX TERMINAL

TERMINAL NAME: MINIFIT SENIOR

WIRE STRIP LENGTH

7.50-8.50 mm [.295-.335 IN]

TERMINAL

APPLICATION

C SPECIFICATION

ATS-638911100 Rev E

TERMINALS APPLIED 10

TE TERMINAL

1572230-1

1572230-2

1572230-3

1572230-4

1572230-5

1572230-6

C1__DWG_PN_1_0

MOLEX TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

42817-0011

C1__DWG_PN_2_1

C1__DWG_PN_1_2

42817-0012

C1__DWG_PN_2_2

C1__DWG_PN_1_3

42817-0010

C1__DWG_PN_2_3

C1__DWG_PN_1_4

42817-0110

C1__DWG_PN_2_4

C1__DWG_PN_1_5

42817-0112

C1__DWG_PN_2_5

C1__DWG_PN_1_6

42817-0019

C1__DWG_PN_2_6

MOLEX CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 4.40-5.30 mm [.173-.209 IN]

TE TERMINAL

1572230-7

286535-1

286535-2

286535-3

286535-4

C1__DWG_PN_3_0

MOLEX TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

42817-0111

C1__DWG_PN_4_1

C1__DWG_PN_3_2

42815-0011

C1__DWG_PN_4_2

C1__DWG_PN_3_3

42815-0012

C1__DWG_PN_4_3

C1__DWG_PN_3_4

42815-0010

C1__DWG_PN_4_4

C1__DWG_PN_3_5

42815-0019

C1__DWG_PN_4_5

WIRE

SIZE

10 AWG

12 AWG

CRIMP HEIGHT

mm [INCH]

2.74+/-0.05 [.108+/-.002] W1__DWG_WGAUGE_1

2.44+/-0.05 [.096+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT 9

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.3

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

10.3

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266760 -4

2266760 -5

2266760 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

3.06 .

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338683-8

8- 2266760 -5

8- 2266760 -4

5-18022-5

1901094-3

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-2222

-77 -7 -6 -5 -2

2168083-1

PART NO

SCR, SKT HD CAP, RoHS, M3 X 8.0

DESCRIPTION

2168083-1

269

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

RELEASED

ECR-15-014303

REVISIONS

DESCRIPTION

DATE

09SEP2015

29SEP2015

DWN

APVD

BW GB

JH TE

-1111

1633782-3 FENCE

1633782-3

267

--1--

2119957-2 APPLICATOR SHIM PACK

2119957-2

260

-1111

1803078-2 SPACER, PRECISION

1803078-2

259

-1-11

8-21084-0 O-RING, .676 ID, .070 DIA. MAT.

8-21084-0_GATD

252

----1

2119640-1 PUSH ROD, AIR FEED

2119640-1

250

----1

2079988-1 BUSHING, LCH5-12, MISUMI

2079988_GATD

249

----1

2119641-1 FEED CAM, AIR FEED

2119641-1

248

-1-11

2119798-1

1-22279-3

DETENT PIN

SPRING, COMPRESSION

2119798-1

247

1-22279-3_SIMP

246

--1--

2161314-1 RAM, STEPPED, ATLANTIC, SF, NON-ADJ

2161314

245

-1111

2119082-2 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-2

244

-1111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- 1 1 1 1

-1111

2119083-1

7-18023-7

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2119083

242

7-18023-7

241

--22-

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

----1

2063440-1 AIR FEED MODULE

2063440-1

238

--11-

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11-

1901094-3 SPACER, FEEDER

1901094-3

198

----2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1

240638-1

SPRING, FEED FINGER

240638

163

----1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11-

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

- - REF REF -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-1111

1-455888-8 SPACER, CRIMPER

1-455888-8

-1111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1--1

-2222

2119740-1

2168078-1

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

2119740-1

2168078-1

-1-11

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3

-1111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

----1

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----1

1338683-8 FEED PAWL

1338683-8

-4444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-2222

1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10

1-2168083-0

-1111

5018030-1 NUT, HEX, REG, RoHS, M3

5018030-1

-1111

811242-5

BUMPER, HOLD DOWN

811242-5

-1111

690753-2

SPACER, TONKER

690753-2

----1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-1111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-11

2161311-1 RAM, STEPPED, AMP STYLE, SIDE FEED

2161311

-1111

1-2079383-5 SCR, BHSC, RoHS (M8 X 40)

1-2079383-5

-1-11

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-11

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

2119644-3 RAM WASHER, PRECISION

2119644-3

6- 1 1 1 1

-1-11

2119085-1

2119092-1

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

2119085

2119092-1

-1111

1752356-3 SUPPORT, TERMINAL

1752356-3

-2222

-1111

2079383-5

2161328-1

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2079383-5

2161328

-1111

1-1320908-8 SPACER, STRIP GUIDE

1-1320908-8

-1111

2119959-1 ASSEMBLY, STRIP GUIDE

2119959-1

-1111

455888-9

SPACER, CRIMPER

455888-9

-1111

1320928-6 STRIP GUIDE

1320928-6

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-2222

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-1111

2119533-1 STRIPPER, SIDE FEED

2119533

1- 1 1 1 1

-1111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-1111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 111

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1- 1 111

11 1 111

-----

1803095-1

1803252-6

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

1803095-1

1803252-6

ITEM_7

-----

ITEM_6

-1111

1-2119757-5 DEPRESSOR, SHEAR

1-2119757-5

-1111

3-238011-8 BLOCK, CRIMPER SPACER

3-238011-8

11 1 1 1 1

-----

8-1803016-0

CRIMPER, INSULATION F

8-1803016-0

ITEM_2

11 1 1 1 1

9-1633738-3 CRIMPER, WIRE

9-1633738-3

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

29JUL2015

B. WEAVER

CHK

29JUL2015

G. BAILEY

APVD

29JUL2015 NAME

G. BAILEY

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266760

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷